Mining Equipment Open Die Forgings 6000mm Alloy Steel Roll Shaft
Mining Equipment Open Die Forgings 6000mm Alloy Steel Roll Shaft
Products:
Alloy steel sleeve,roll shaft,roll shell
Pipe sleeve,shaft sleeve of mining machinery has advantages as follows,low weight,good mechanical property,long length,easy to weld.
Products reference:
| Material | 4140,4330,18CrNiMo7-6,4340 |
| Foring equipment | 4000T open die hydropress |
| Application |
Large scale mining equipment parts |
| Melting process | EF+LF+VD |
| Production process |
Forging+heat treatment+rough machining+QT |
| Forging ratio | ≥4 |
| Applicable standard | ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
| Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
| Certification authority | ISO9001:2008,BV,SGS,IST,UL.CTI |
| Delivery term |
Rough machining(N+T);QT |
|
Test equipment |
Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,hardness test machine |
| Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Custom properties
|
Material elements |
C | Si | Mn | P | S | Cr | Ni | Mo | Others |
| 4140 | 0.38-0.43 | 0.15-0.35 | 0.60-0.90 | ≤0.035 | ≤0.040 | 0.80-1.10 | -- | 0.15-0.25 | - |
| 4330 | 0.28-0.33 | 0.10-0.35 | 0.85-1.15 | ≤0.020 | ≤0.020 | 0.80-1.10 | 1.10-1.40 | 0.35-0.55 | - |
| 18CrNiMo7-6 | 0.15-0.21 | 0.17-0.35 | 0.50-0.90 | ≤0.025 | ≤0.025 | 1.50-1.80 | 1.40-1.70 | 0.25-0.35 | |
| 4340 | 0.38-0.43 | 0.15-0.35 | 0.60-0.80 | ≤0.035 | ≤0.040 | 0.70-0.90 | 1.65-2.00 | 0.20-0.30 | - |
|
Mechanical property |
Dia.(mm) |
TS/Rm(Mpa) |
YS/Rp0.2(Mpa) |
EL/A5(%) |
RA/Z(%) |
Type Of notch |
Impact energy |
HBW |
| 4140 | Ø15 | 740~1000 | 450~850 | ≥12 | ≥25 | V | ≥40 | ≤250HBS |
| 4330 | Ø10 | ≥1000 | ≥740 | ≥12 | ≥25 | V | ≥42 | -- |
| 18CrNiMo7-6 | Ø15 | ≥980 | ≥785 | ≥9 | ≥40 | V | ≥47 | ≤269HBS |
| 4340 | Ø15 | ≥980 | ≥835 | ≥12 | ≥55 | V | ≥78 | ≤179HBS |
Commerce clause
| Max length | 6000MM |
| MOQ | 1PC |
| Delivery time | 30-50 Days |
| Package | Polywood pallet,steel frame |
| Delivery term | FOB;CIF;CFR；DDU； |
| Payment term | T/T,LC |
| Type of shipping |
By ocean,air |
Process procedure:
Forging process flow quality control:
- Raw material steel ingot into warehouse(test the chemical content)
- Cutting→ Heating(Furnace temperture test)
- Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)
- Machining→ Inspection(UT,MT,Visal diamention, hardness)
- QT→ Inspection(UT, mechanical properties, hardness, grain size)
- Finish machining→ Inspection (dimension)
- Packing and Marking(steel stamp, mark)→ Storage Shipment
Why choose HUIXUAN?
- HUIXUAN is a directly professional manufacturer with over 10 years experiences specialized in producing custom forging machining parts.
- The company is able to meet your high quality standard, performs 100% QC test, certification:ISO9001-2008.
- HUIXUAN specializes in all kinds of material , surface treatment and heating treatment. Fast & flexible turnaroun,100% on-time delivery.
- HUIXUAN only takes reasonable profit , competitive price will be our greatest advantage.
- Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.