Product Description
This single-core lead wire is assembled with a crimped metal ring terminal connector on one side and a stripped or tinned conductor on the other side, providing a simple and robust solution for low-voltage power and ground connections. The stranded copper wire cable ensures low resistance and stable current flow, while the crimp area is tightly compressed and covered with an insulating sleeve to prevent accidental short circuits.
The ring terminal can be fixed to chassis studs, busbars or battery posts, and the free end can be connected to screw-type terminal blocks, PCB terminals, barrier strips or other electrical connectors, making it ideal for customized harness layouts in automotive, energy storage, inverter, UPS and server power systems.
We support flexible customization of wire size, length and lug dimensions to match different current levels and installation standards in industrial and electronic equipment.
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| Product type |
Single-core electrical connector lead wire |
| Structure |
One end ring terminal, other end stripped / tinned conductor |
| Connector type |
Ring terminal connector, crimped and insulated |
| Ring inner diameter |
3.2–10.5 mm optional (M3–M10 stud sizes) |
| Conductor material |
Stranded copper or tinned copper |
| Wire gauge |
8–22 AWG customizable according to current rating |
| Insulation material |
PVC or cross-linked PVC (XLPE) |
| Outer jacket color |
Black standard, other colors on request |
| Rated voltage |
Up to 300 V AC / DC (depending on insulation and gauge) |
| Rated current |
Up to 5–60 A (application and cross-section dependent) |
| Operating temperature |
-20 °C to +105 °C (higher grades available) |
| Flame rating |
VW-1 or equivalent on request |
| End preparation (opposite side) |
Bare / tinned conductor for screw clamp, PCB terminal block or additional connector |
| Environmental compliance |
RoHS-compliant, halogen-free options |
| Customization |
Length, wire gauge, ring size, insulation color, printing and packaging can be tailored for OEM projects |
Applications
Grounding and bonding leads between metal chassis, enclosures and power distribution bars
DC busbar and battery pack connections in solar inverters, ESS cabinets and telecom power systems
Power jumpers for automotive electronics, EV chargers, on-board chargers and DC/DC converters
Auxiliary power or protective earth connections for server racks, industrial controllers and instrumentation panels
Internal wiring for inverters, UPS units and other electronic power conversion equipment where reliable stud-mounted terminals are required
Precautions
Select appropriate wire gauge and ring size according to the rated current and stud diameter of the installation.
Ensure the ring terminal sits flat on the contact surface; tighten nuts or screws to the recommended torque to avoid overheating.
Route the wire away from sharp edges, moving parts and hot components; use clamps or cable ties for strain relief.
Do not exceed the specified voltage or temperature ratings of the insulation material.
When used for protective earth or grounding, verify that the connection points are clean and free of paint, rust or oil to guarantee low-impedance paths.
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