Y83-2500 Hydraulic Metal Swarf Compactor for Machining Chip Recycling
Y83-2500 Hydraulic Metal Swarf Compactor for Machining Chip Recycling
Product Introduction
The Y83-2500 hydraulic metal swarf compactor is designed for compressing loose machining chips, steel turnings, aluminum swarf, copper scrap, and cast iron filings into compact cylindrical briquettes for easier recycling, transportation, and furnace charging.
This equipment adopts a hydraulic compression structure combined with automatic operation control to improve metal scrap density while reducing loose material volume inside machining workshops and recycling facilities. The machine is suitable for continuous briquetting operations involving both ferrous and non-ferrous machining waste.
Compared with loose metal chips, compressed briquettes are easier to handle during transportation and can help simplify scrap collection and workshop management processes.
The Y83-2500 model is suitable for machining factories, CNC workshops, aluminum processing plants, copper recycling operations, and metal recovery companies that require stable compaction performance for machining chip recycling operations.
Main Features
Designed for Machining Chip Recycling
This machine is especially suitable for recycling loose machining waste generated during CNC turning, milling, drilling, and cutting operations.
The compaction process helps reduce loose swarf volume while improving handling efficiency for industrial recycling applications.
High Pressure Hydraulic Compression Structure
The machine uses a hydraulic compression system with a maximum hydraulic pressure of 25 MPa to produce dense cylindrical briquettes suitable for industrial recycling and furnace feeding applications.
The hydraulic structure is designed for repeated compression cycles under continuous operating conditions.
Suitable for Various Metal Scrap Materials
The Y83-2500 metal chip briquetting press can process multiple types of machining waste materials, including:
- Steel turnings
- Cast iron chips
- Aluminum shavings
- Copper scrap
- Brass chips
- Stainless steel chips
- CNC machining waste
Compact Cylindrical Briquette Output
The finished briquette diameter is approximately Φ100 mm with a briquette height range of 50–60 mm.
The compact briquette structure helps reduce loose scrap volume and simplifies material handling during storage and transportation.
Automatic Hydraulic Operation
The machine adopts automatic hydraulic operation for repeated briquetting cycles.
This operating structure helps reduce manual intervention during production while supporting stable continuous recycling operation.
Stable Production Cycle
The briquetting cycle time is approximately 12 seconds excluding feeding time.
The machine is suitable for continuous metal chip recycling applications requiring stable hydraulic compression performance.
Technical Specifications
| Item | Specification |
|---|---|
| Model | Y83-2500 |
| Main Hydraulic Force | 2500 kN |
| Hydraulic System Pressure | 25 MPa |
| Briquette Size | Φ100 × (50–60) mm |
| Production Capacity | About 800 kg/h |
| Cycle Time | About 12 sec |
| Motor Power | 22 kW |
| Motor Model | Y200L2-6 |
| Hydraulic Pump 1 | CBA1032F |
| Hydraulic Pump 2 | 80YCY14-1B |
| Machine Weight | About 5000 kg |
| Operation Type | Hydraulic Automatic Control |
Working Principle
Loose metal chips are fed into the compression chamber manually or through optional conveyor feeding equipment.
The hydraulic cylinders apply pressure to compress the loose metal scrap into dense cylindrical briquettes. After the briquetting cycle is completed, the finished briquette is discharged automatically for collection or furnace charging.
This process helps reduce loose scrap volume while improving handling efficiency for metal recycling operations.
Applicable Materials
The Y83-2500 hydraulic metal briquetting machine is suitable for processing:
- Steel machining chips
- Aluminum turnings
- Copper shavings
- Cast iron scrap
- Brass machining waste
- Stainless steel turnings
- Metal grinding chips
- Mixed metal machining scrap
Application Industries
Metal Recycling Plants
Suitable for compressing loose metal chips into dense briquettes for transportation and recycling operations.
CNC Machining Workshops
Used for recycling steel and aluminum chips generated during machining and cutting operations.
Aluminum Processing Factories
Helps reduce aluminum scrap storage volume while improving workshop management efficiency.
Foundries and Smelting Facilities
Compact briquettes are easier to handle during furnace feeding operations.
Metal Scrap Collection Centers
Suitable for centralized collection and briquetting of machining waste materials.
Advantages of Metal Swarf Compaction
Reduce Scrap Storage Volume
Compressed briquettes occupy less storage space compared with loose metal chips.
Improve Transportation Efficiency
Dense briquettes are easier to transport and stack during recycling operations.
Simplify Workshop Management
Metal chips can be collected and processed more efficiently after briquetting.
Support Furnace Feeding Operations
Compact briquettes are easier to handle during melting and recycling processes.
Improve Material Handling Efficiency
The briquetting process helps reduce loose scrap scattering during transportation and storage.
Hydraulic System Configuration
The machine adopts multiple hydraulic cylinders for compression and discharge operations, including:
- Main hydraulic front cylinder
- Main hydraulic back cylinder
- Pushing cylinder
- Dual hydraulic pump system
The hydraulic structure supports repeated compression cycles during continuous briquetting operations.
Optional Configurations
The following optional configurations can be supplied according to customer requirements:
- Automatic feeding conveyor
- Oil cooling system
- PLC touch screen control system
- Customized briquette dimensions
- Automatic discharge conveyor
- Material hopper feeding structure
- Independent hydraulic cooling unit
Installation and Maintenance
The Y83-2500 hydraulic metal briquetting press is designed for industrial workshop installation and continuous operation.
Routine maintenance mainly includes hydraulic oil inspection, sealing component inspection, lubrication maintenance, and hydraulic pipeline checking.
The equipment structure is designed for stable long-term operation under normal industrial recycling conditions.
Why Choose Jiangsu Wanshida Hydraulic Machinery Co., Ltd.
Jiangsu Wanshida Hydraulic Machinery Co., Ltd. specializes in hydraulic metal recycling equipment manufacturing with nearly 30 years of production and research experience.
The company mainly manufactures:
- Hydraulic metal balers
- Scrap metal shears
- Baler shear machines
- Metal briquetting presses
- Scrap shredders
- Hydraulic alligator shears
- Scrap crushing equipment
The equipment has been exported to multiple international recycling markets for metal processing and scrap recovery applications.
FAQ
1. What materials can this briquetting machine process?
The machine is suitable for steel chips, aluminum turnings, copper scrap, cast iron filings, brass chips, and other loose metal machining waste.
2. What is the briquette size?
The finished briquette size is approximately Φ100 × (50–60) mm.
3. What is the production capacity?
The output capacity is approximately 800 kg/h depending on material type, feeding conditions, and operating efficiency.
4. Is the machine suitable for continuous operation?
Yes. The hydraulic system is designed for repeated continuous briquetting cycles.
5. Can conveyor feeding systems be added?
Yes. Automatic feeding conveyors and discharge systems can be configured according to customer requirements.
6. What industries commonly use this machine?
The machine is commonly used in machining workshops, metal recycling plants, aluminum processing factories, and foundry recycling operations.
Request A Suitable Metal Swarf Compaction Solution
If you are looking for a hydraulic metal swarf compactor for machining chip recycling, steel turnings, aluminum swarf, or copper chip recovery, please send us your material type, chip condition, target output, and installation requirements.
Our technical team can recommend a suitable briquetting solution according to your production and recycling conditions.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.