Continuous Polyurethane Soft Sponge Foaming Production Line with 13 Material Groups, 980-2250mm Width, 8-100kg/m³ Density
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
This continuous polyurethane soft sponge foaming production line is engineered for large-scale manufacturing of PU foam with density ranging from 6 to 100 kg/m³. Featuring advanced touch screen and PLC operation systems, it delivers high automation, cost-effective production, and superior foam quality.
Key Features
- Advanced PLC control system with touch screen interface
- High automation level with low production costs
- Formula changes without stopping production
- Produces various foam types including high-slow rebound, electronic cotton, brassieres cotton, and polyester cotton
- Yellow-resistant up to 3-5 level
- Powder addition capability: 10 to 200 parts
- Minimum density production: 6-100 kg/m³
Technical Specifications
| Parameter | Specification |
|---|---|
| Overall Dimensions | 35m length × 4m width × 3m height |
| Foaming Material Groups | 13 groups with man-machine interface |
| Foaming Width | 980mm to 2250mm |
| Foaming Height | Maximum 1200mm |
| Foaming Density | 8kg/m³ to 100kg/m³ |
| Foaming Speed | 2000r/min to 7000r/min |
| Maximum Output | 300kg/min |
| Mixing Head Motor | 37kW |
| Total Power | Approximately 90kW |
Transducer Specifications
| Model | Power (kW) | Application | Quantity | Brand |
|---|---|---|---|---|
| G120 | 37 | Mixing Head | 1 | Siemens |
| G120 | 7.5 | POP, CaCo3 | 2 | Siemens |
| G120 | 5.5 | PPG | 1 | Siemens |
| G120 | 4 | TDI, Flame Retardant | 2 | Siemens |
| G120 | 2.2 | MC, Color | 2 | Siemens |
| G120 | 1.5 | Water, Ann, Si, Tin, Color Anti-yellow | 7 | Siemens |
| G120 | 0.75 | Spray Head | 1 | Siemens |
| VFD-B | 5.5/3.7/1.5 | Oven Conveyer Lines, Cutting Machine | 3 | Delta |
Frequently Asked Questions
How many days for the installation and testing of the machine?
After delivery, 1-2 engineers will assist with installation for approximately 30 days, followed by 15 days for electrical connection and testing. Total installation time is 45 days.
What are the costs for engineer support?
USD 40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
We provide a comprehensive list of required tools and materials, and can assist with procurement if requested.
Can you provide long-term engineering support?
Yes, we can help hire experienced engineers for ongoing factory operations, with salary and terms to be negotiated directly.
What technical support is available after installation?
24-hour technical support via phone or digital communication for troubleshooting foam quality and machine performance issues.
Product Images
Technical Documentation
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang