Horizontal Continuous Foaming Machine for PU Foam Production - 18m Oven Length, 300kg/min Output Capacity
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Product Overview
ZHMACH Horizontal Continuous Foaming Machine is engineered for producing high-quality polyurethane foam for mattresses, sofas, and flexible foam applications using low-pressure technology. Equipped with Siemens inverters/motors and U.S. Viking pumps, this machine delivers reliable performance and produces foam densities ranging from D8 to D100, with lime powder addition capability for densities above D23.
Key Specifications
| Parameter | Specification |
|---|---|
| Oven Length | 18m |
| Foaming Height | 1.0-1.25m |
| Foaming Width | 1.0-2.25m |
| Foaming Density | 8-100kg/m³ |
| Conveyer Belt Speed | 0-8m/min |
| Total Power | 130KW |
| Max Total Output | 300kg/min |
| Mixing Head Motor | 37kw |
Equipment Components
- Foaming Controlling Platform: L3m × W2.52m × H0.7m
- Oven Declining Board: L6.8m × W0.98m-2.3m
- Oven Side Links: L18m × W2.3m × H1.2m
- Oven Machine Frame: L18m × W4m × H3m
- Oven Inner Conveyer Line: L18m × W2.3m × H0.83m
- Foam Block Cutter Machine: W2.3m × H1.30m (cross-type knife belt)
- Side Film Lift System: 1 set
Control & Operation Features
- PLC control system with manual and automatic operation modes
- 13 material groups with human-machine interface
- Capability for continuous foaming of two different formulas simultaneously
- All inverter-controlled foaming synchronized with production line
- Adjustable oven declining board height and width via control box
- Adjustable oven side links width via control box
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA cross valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small materials | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40-400L/H | H2O | 1 | China |
| FA10-25F glass flow meter | 150-1500L/H | MC | 1 | China |
| FA10-25F glass flow meter | 600-6000L/H | TDI | 1 | China |
Packaging & Shipping
The machine is primarily nude packed with select components in wooden cases. Standard packaging requires 2×40HQ containers + 1×20GP container. We optimize packaging to minimize freight costs while ensuring safe delivery.
Technical Support Services
- Factory layout design consultation
- On-site installation and testing by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Machine operation manual and optimized product formulations
- Raw material sourcing assistance available
Frequently Asked Questions
How many days are required for machine installation and testing?
Approximately 45 days total: 30 days for installation with local assistance, plus 15 days for electrical connection and machine operation by our engineers.
What are the costs for engineer services?
USD 40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
We provide a comprehensive list of required testing tools and can assist with procurement if requested.
Can you help find engineers to work at our factory after testing?
Yes, we can help hire experienced engineers for ongoing operations; salary and terms are negotiated directly.
How do we get support for operational issues?
Contact our after-sales manager via phone or email with details/photos; we respond within 24 hours.
Machine Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang