Automatic CNC Polyurethane Foam Machine with 200-350kg/min Output and 2300mm Width for Furniture Production
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Product Overview
Automatic CNC polyurethane foam production line designed for continuous horizontal foaming of furniture foam materials including sofa and mattress padding. This industrial-grade system processes 13 different raw materials with precision control and automated operation.
Production Process
Foaming Operation Sequence
- Load raw materials into material tanks using loading system
- Control raw material temperature with integrated chiller system
- Verify material flow rates before foaming process
- Conduct small sample tests to ensure parameter accuracy
- Position kraft paper and plastic film layers
- Initiate automated foaming process
Technical Specifications
Equipment Dimensions
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyor Line: 18m × 2.3m × 0.83m
- Foam Block Cutter: 2.3m × 1.30m (cross-type knife belt)
Performance Specifications
| Parameter | Specification |
|---|---|
| Max Output Capacity | 200-350 kg/min |
| Mixer Total Power | 37 kW |
| Max Mixing Speed | 2500-6000 rpm |
| Foaming Type | Trough & Sprayer |
| Standard Material Quantity | 13 Groups |
| Foaming Size | 2300mm × 1300mm (width adjustable) |
| Control System | PLC Digital Touch Screen |
| Foaming Density Range | 8-150 kg/m³ |
| Total Motor Power | Approx 125 kW |
| Machine Net Weight | Approx 30 Ton |
| Floor Space Required | 45m × 5m × 4.5m |
Storage Tank Capacity
| Material | Capacity |
|---|---|
| PPG Tank | 5 Ton × 1 Set |
| POP Tank | 5 Ton × 1 Set |
| TDI Tank | 5 Ton × 1 Set |
| MC Tank | 2 Ton × 1 Set |
| CaCO3 Tanks | 5 Ton × 1 Set |
| T-9/Amine/Color/Silicone/Water Tanks | 180L × 8 Sets |
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA Cross Valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA P Cross Valve | G1″ | TDI Foam | 1 | Korea |
| K-301L/32DA Cross Valve | G½″ | Small Materials | 9 | Korea |
| DK800 Glass Flow Meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 Glass Flow Meter | 40-400 L/h | H2O | 1 | China |
| FA10-25F Glass Flow Meter | 150-1500 L/h | MC | 1 | China |
| FA10-25F Glass Flow Meter | 600-6000 L/h | TDI | 1 | China |
Professional Services
- Factory layout design consultation
- On-site installation by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and product formulations
- Raw material sourcing assistance
Frequently Asked Questions
How many days for machine installation and testing?
Total 45 days: 30 days for mechanical installation with local assistance, followed by 15 days for electrical connection and operational testing by specialized engineers.
What are the engineer service costs?
USD 40 per day per engineer plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
We provide a comprehensive preparation list and can assist with procurement if required.
Can you provide long-term technical support?
Yes, we can help hire experienced engineers for ongoing factory operations with negotiated terms.
What is your after-sales support policy?
24-hour technical support via phone or digital communication with problem resolution guidance.
Machine Components
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang