Horizontal Mattress Low Pressure Foam Machine with Automatic PLC Control - 1300mm Height, 2250mm Width Foaming Capacity
This horizontal mattress low pressure polyurethane foam machine is designed for automated production of flexible foam used in mattresses, sofas, and shoe memory foam applications. Featuring automatic PLC control with touch screen interface, the system stores formulations for one-button operation.
- Automatic continuous foaming production line
- Siemens PLC control with touch screen interface
- Produces foam density range from D8 to D100
- Capable of adding up to 50% lime powder for densities above D23
- Premium components including Siemens inverter/motor and Viking pumps
- 13-group foaming material system with computer control
| Component | Dimensions |
|---|---|
| Foaming Control Platform | L3m × W2.52m × H0.7m |
| Oven Declining Board | L9m × W0.98m~2.30m |
| Oven Side Links | L18m × W2.3m × H1.2m |
| Oven Machine Frame | L18m × W4m × H3m |
| Oven Inner Conveyer Line | L18m × W2.3m × H0.83m |
| Foam Block Cutter Machine | W2.3m × H1.30m (saw/knife cross type) |
| Total System | L33m × W4m × H3m |
| Parameter | Specification |
|---|---|
| Foaming Width | 980mm - 2250mm |
| Maximum Foaming Height | 1300mm |
| Material Groups | 13 groups |
| Control System | Automatic PLC with temperature control |
| Component | Brand |
|---|---|
| Motor | Guangdong |
| Pump | Viking & Chinese |
| Inverter | Siemens |
| PLC | Siemens |
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | POP | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | CaCo3 | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | TDI | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | Flame Retardant | 2m³/δ3mm stainless steel with filter system | 1 |
| Big Material Tank | MC | 2m³/δ2mm stainless steel with filter system | 1 |
| Small Material Tank | Si | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | A-33 | 180L/δ1mm stainless steel with filter system | 1 |
| Small Material Tank | T9 | 180L/δ1mm stainless steel with filter system | 1 |
| Small Material Tank | H2O | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Color | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Black | 180L/δ1mm stainless steel | 1 |
| Floor Powder Mixing Tank | PPG, POP, Powder | 1.5m³/δ3mm A3 steel plate with filter system | 1 |
| Filter Tank | POP, Powder | 1.5m³/δ4mm A3 steel plate | 1 |
- Factory layout design assistance
- On-site installation and testing by 2-4 experienced engineers
- Operator training and maintenance guidance
- Comprehensive operation manual and optimized formulations
- Raw material sourcing support
A: Installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine commissioning. Total timeline: 45 days.
A: Engineer service rate is USD50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
A: Technical support is available within 24 hours via phone consultation and remote troubleshooting with photos.
We welcome factory visits and technical consultations.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.