PLC Controlled Flexible Mattress Foam Production Line 33m x 4m with 300kg/min Output and 8-100kg/m³ Density Range
Price:
inquiry
MOQ:
one set
Delivery Time:
shipped in 45 days after payment
Brand:
ZHMACH
Product Description
Flexible Low Pressure Mattress Foam Production Line
Advanced PLC-controlled foam production system designed for manufacturing flexible polyurethane foam mattresses with density range of 8-100kg/m³ and maximum output of 300kg/min.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total Dimensions | 33m × 4m × 3m |
| Foaming Width Range | 980mm - 2250mm |
| Maximum Foaming Height | 1200mm |
| Foaming Density Range | 8-100kg/m³ |
| Foaming Speed Range | 2000-7000r/min |
| Maximum Total Output | 300kg/min |
| Oven Length | 18m |
| Conveyer Belt Speed | 0-8m/min |
| Total Power Consumption | 130KW |
| Mixing Head Motor | 37kw |
Control System Features
- 13-group foaming material system with man-machine interface
- PLC computer control for automated operation
- Capability to foam two different formulas simultaneously
- All inverter control system synchronized with production line
- Adjustable oven declining board height and width via control box
- Side links width adjustment through control interface
Material Spraying Options
- Down sprayer head system with adjustable positioning (upper, down, front, back)
- Trough overflow pipe distribution method
Drive System Components
| Model | Power | Application | Quantity | Brand |
|---|---|---|---|---|
| G120 | 37kw | Mixing Head | 1 | Siemens |
| G120 | 7.5kw | POP, CaCo3 | 2 | Siemens |
| G120 | 5.5kw | PPG | 1 | Siemens |
| G120 | 4kw | TDI, Flame Retardant | 2 | Siemens |
| G120 | 2.2kw | MC, Color | 2 | Siemens |
| G120 | 1.5kw | Water, Ann, Si, Tin, Anti-yellow | 7 | Siemens |
| G120 | 0.75kw | Spray Head | 1 | Siemens |
| VFD-B | 5.5/3.7/1.5kw | Oven Conveyer & Cutting | 3 | Delta |
Installation & Support
Professional installation team provides comprehensive setup, commissioning, and operator training services. Complete installation typically requires 45 days with technical support throughout the process.
Warranty & Service
12-month limited warranty from delivery date (excluding wear parts). Technical support available for ongoing operational requirements.
Production Line Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang