37KW Sponge Mattress Foam Production Line with 220L/Mould Capacity and 100-300kg/min Output
Price:
inquiry
MOQ:
one set
Delivery Time:
shipped in 45 days after payment
Brand:
ZHMACH
Product Description
Product Overview
The 37KW Sponge Mattress Low Pressure Foaming Machine is an automatic continuous production system designed for manufacturing flexible polyurethane foam used in furniture, shoe materials, packaging, electronics, garments, and transportation industries. This high-speed system delivers 220L per mould capacity, making it ideal for large-scale foam production operations.
Machine Components & Specifications
Complete Machine Parts
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter Machine: 2.3m × 1.30m (cross-type knife belt)
- Side Film Lift System: Complete set
Technical Specifications
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Oven Length | 18m | Inner Conveyer Length | 18m |
| Foaming Height | 1.0-1.25m | Side Board Adjustable Width | 0.98-2.3m |
| Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
| Foaming Density | 8-100kg/m³ | Fall Plate | Six section adjustable |
| Total Power | 130KW | Total Output | 100-300kg/min |
Material Tank Configuration
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | POP | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | CaCo3 | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | TDI | 5m³/δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | Flame Retardant | 2m³/δ3mm stainless steel with filter system | 1 |
| Big Material Tank | MC | 2m³/δ2mm stainless steel with filter system | 1 |
| Small Material Tank | Si | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | A-33 | 180L/δ1mm stainless steel with filter system | 1 |
| Small Material Tank | T9 | 180L/δ1mm stainless steel with filter system | 1 |
| Small Material Tank | H2O | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Color | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
| Small Material Tank | Black | 180L/δ1mm stainless steel | 1 |
| Floor Powder Mixing Tank | PPG, POP, Powder | 1.5m³/δ3mm A3 steel plate with filter system | 1 |
| Filter Tank | POP, Powder | 1.5m³/δ4mm A3 steel plate | 1 |
Business Terms & Support
- Manufacturing follows seller's standard design drawings and inspection procedures
- Technical support available with engineer deployment (costs covered by buyer)
- Payment Terms: 30% advance before production, 70% balance before shipment
- Delivery: Shenzhen Seaport
- Package: Paper & film packaging
- Voltage: 380V, 50HZ, 3P (customizable with 3% price adjustment)
- Delivery Time: 45 days after receiving advance payment
- Warranty: 1-year maintenance coverage for machine defects (transport costs covered by buyer)
Frequently Asked Questions
How many days for the installation and testing of the machine?
Complete installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine testing. Total duration: 45 days.
What are the costs for engineer support?
Engineer costs include USD 50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
A comprehensive list of required tools and raw materials will be provided, with optional purchasing assistance available.
Can you provide long-term engineering support?
Yes, we can assist in hiring experienced engineers for long-term factory operations, with salary and terms negotiated directly.
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Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang