Semi-Auto Polyurethane Foam Production Line 43kW with 230L Output for Mattress and Furniture Manufacturing
Price:
inquiry
MOQ:
one set
Delivery Time:
45 days
Brand:
ZHMACH
Product Description
Product Overview
Semi-automatic polyurethane foam production line designed for manufacturing foam mattresses and furniture components. This industrial system features advanced mixing technology and precise material control for consistent foam production.
Technical Specifications
- Dimensions: 2.8m × 1.5m × 2.5m (L×W×H)
- Foam Mold Size: Adjustable from 1500-2000mm width × 2000-3000mm length × 1200mm height (two sets included)
- Foaming Material Groups: 7 groups with man-machine interface control
- Maximum Foaming Height: 1200mm
- Foaming Density Range: 8-100 kg/m³
- Foaming Speed: 2000-7000 rpm
- Maximum Total Output: 230L per cycle
- Mixing Head Motor: 11kW
- Total Power Consumption: Approximately 43kW
Material Tank Configuration
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG + Mixture Material | 3m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | TDI | 2m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | MC | 1m³, δ2mm stainless steel | 1 |
| Small Material Tank | Si, T9, A33, Color | 80L, δ1mm stainless steel | 4 |
Motor and Drive Components
| Model | Power (kW) | Use | Quantity | Brand |
|---|---|---|---|---|
| Y200L-2 | 11 | Mixing Head | 1 | Guangdong |
| Y132S-4 Horizontal | 7.5 | PPG | 1 | Guangdong |
| Y132S-4 Horizontal | 3.7 | TDI | 1 | Guangdong |
| Y100-4 Horizontal | 2.2 | MC | 1 | Guangdong |
| Y100-6 Horizontal | 1.5 | Ann, Si, Tin, Color | 4 | Guangdong |
Professional Support Services
- Factory layout design consultation for optimal machine placement
- On-site installation and testing by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and product formulation recommendations
- 24-hour technical support with problem resolution within 24 hours
Frequently Asked Questions
How many days are required for machine installation and testing?
Complete installation requires approximately 30 days with local assistance, followed by 15 days for electrical connection and machine commissioning. Total timeline: 45 days.
What are the costs for engineer services?
Engineer service rate is USD 50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
We provide a comprehensive list of required tools and materials, with optional procurement assistance available.
Can you help find engineers for long-term factory operation?
Yes, we can assist in hiring experienced engineers for ongoing factory operations, with salary and terms negotiated directly.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang