Horizontal Continuous Polyurethane Foam Production Line 18m Oven Length 100-300kg/min Output for Furniture Mattress Manufacturing
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Horizontal Continuous Polyurethane Foam Production Line
ZHMACH horizontal continuous foam machine is designed for manufacturing flexible polyurethane foam for mattresses, sofas, and pillows using low-pressure technology. The system incorporates premium components including Siemens inverters/motors and U.S. Viking pumps to ensure reliable performance and high-quality foam production.
Technical Specifications
Equipment Dimensions
| Component | Dimensions |
|---|---|
| Foaming Controlling Platform | L3m × W2.52m × H0.7m |
| Oven Declining Board | L6.8m × W0.98m-2.3m |
| Oven Side Links | L18m × W2.3m × H1.2m |
| Oven Machine Frame | L18m × W4m × H3m |
| Oven Inner Conveyer Line | L18m × W2.3m × H0.83m |
| Foam Block Cutter Machine | W2.3m × H1.30m (knife belt with cross type) |
Performance Parameters
| Parameter | Specification |
|---|---|
| Oven Length | 18m |
| Inner Conveyer Length | 18m |
| Foaming Height | 1.0-1.25m |
| Foaming Width | 1.0-2.25m |
| Side Board Adjustable Width | 0.98-2.3m |
| Foaming Density | 8-100kg/m³ |
| Conveyer Belt Speed | 0-8m/min |
| Total Power | 130KW |
| Max Total Output | 100-300kg/min |
| Foaming Speed | 2000-7000r/min |
| Mixing Head Motor | 37kw |
| Overall Dimensions | 35m × 4m × 3m |
Control & Operation Features
- 13 material groups with man-machine interface
- PLC control system for continuous dual-formula foaming
- Full inverter control for synchronized production line operation
- Adjustable oven declining board height and width via control box
- Adjustable oven side links width via control box
- Dual material spraying methods: down sprayer head and trough overflow pipe
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA cross valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40-400L/H | H2O | 1 | China |
| FA10-25F glass flow meter | 150-1500L/H | MC | 1 | China |
| FA10-25F glass flow meter | 600-6000L/H | TDI | 1 | China |
Packaging & Shipping
The machine is primarily nude packed with select parts in wooden cases. Other components are protected with paper or foam sheets wrapped in plastic film. Standard configuration requires 2×40HQ containers + 1×20GP container for complete shipment.
Frequently Asked Questions
Installation and Testing Timeline
Complete installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine testing. Total duration: 45 days to operational status.
Engineer Support Costs
Engineering support costs $40 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
Raw Material Preparation
We provide a comprehensive list of required tools and raw materials for testing, with optional procurement assistance available.
Technical Support
24-hour technical support available via phone or email. Send pictures of any issues for prompt troubleshooting assistance.
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang