Automatic Continuous Sponge Production Line 33M x 4M x 3M for Foam Mattress Manufacturing 8-100kg/m³ Density
Price:
inquiry
MOQ:
one set
Delivery Time:
45 days
Brand:
ZHMACH
Product Description
Automatic Continuous Sponge Production Line
This fully automated horizontal foaming system produces high-quality furniture foam for sofas and mattresses with precision control and consistent output.
Production Process
- Load raw materials into temperature-controlled tanks
- Monitor material flow and temperature using integrated chillers
- Conduct pre-foaming sample tests for quality assurance
- Position kraft paper and plastic film for production
- Execute continuous foaming process with automated control
Technical Specifications
| Parameter | Specification |
|---|---|
| Overall Dimensions | L33M × W4M × H3M |
| Foaming Width | 980mm - 2250mm |
| Foaming Height | Up to 1200mm |
| Foaming Density | 8kg/m³ - 100kg/m³ |
| Foaming Speed | 2000rpm - 7000rpm |
Key Components
- Foaming Control Platform: L3m × W2.52m × H0.7m
- Oven Declining Board: L9m × W0.98m-2.30m
- Oven Side Links: L18m × W2.3m × H1.2m
- Oven Machine Frame: L18m × W4m × H3m
- Oven Inner Conveyer Line: L18m × W2.3m × H0.83m
- Foam Block Cutter: W2.3m × H1.30m (saw/knife cross type)
Premium Components
| Component | Brand/Type |
|---|---|
| Motor | Guangdong Brand |
| Pump | Viking Pump & Chinese Pump |
| Inverter | Siemens |
| PLC | Siemens |
| Temperature Control | Advanced Control System |
Material Storage System
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG | 5m³/δ5mm A3 steel plate, temperature control, stirrer, filter | 1 |
| Big Material Tank | POP | 5m³/δ5mm A3 steel plate, temperature control, stirrer, filter | 1 |
| Big Material Tank | CaCo3 | 5m³/δ5mm A3 steel plate, temperature control, stirrer, filter | 1 |
| Big Material Tank | TDI | 5m³/δ5mm A3 steel plate, temperature control, stirrer, filter | 1 |
| Big Material Tank | Flame Retardant | 2m³/δ3mm stainless steel, filter system | 1 |
| Small Material Tank | Various Chemicals | 180L/δ1mm stainless steel with filter systems | 7 |
| Floor Powder Mixing Tank | PPG, POP, Powder | 1.5m³/δ3mm A3 steel plate, filter system | 1 |
| Filter Tank | POP, Powder | 1.5m³/δ4mm A3 steel plate | 1 |
Shipping & Installation
Packing Details
Complete machine uses nude packing with critical components secured in wooden cases. Additional protection includes paper or foam sheets with plastic film wrapping.
Container Requirements
Total shipping requires 3 containers: 2×40HQ + 1×20GP. Space optimization ensures cost-effective delivery.
Installation Timeline
Complete installation and commissioning requires approximately 45 days, including 30 days for mechanical setup and 15 days for electrical connection and testing.
Technical Support
Comprehensive after-sales support includes 24-hour technical assistance, on-site engineer deployment, and optional long-term technical staffing solutions.
Visual Reference
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang