ZEMACH Horizontal Continuous Foam Machine 18m Oven Length 8-100kg/m³ Density for Mattress & Furniture Production
Price:
two sets per month
MOQ:
one set
Delivery Time:
45 days after receive down payment
Brand:
Ze Hui Machinery
Product Description
Continuous Sponge Cutting Machine Overview
The ZEMACH Horizontal Continuous Foam Machine is an industrial-grade production line designed for manufacturing flexible foam used in mattresses, sofas, and furniture applications. This low-pressure foaming system utilizes premium components including Siemens inverters/motors and U.S. Viking pumps to ensure reliable performance and consistent foam quality.
Technical Specifications
Machine Dimensions & Components
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter: 2.3m × 1.30m (cross-type knife belt)
- Side Film Lift System: Complete set included
Performance Parameters
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Oven Length | 18m | Inner Conveyer Length | 18m |
| Foaming Height | 1.0-1.25m | Side Border Adjustable Width | 0.98-2.3m |
| Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
| Foaming Density | 8-100kg/m³ | Fall Plate | Six section adjustable |
| Total Power | 130KW | Total Output | 100-300kg/min |
Additional Technical Details
| Overall Dimension | 35m × 4m × 3m |
| Foaming Material Group | 13 groups with man-machine interface, manual and automatic computer control |
| Foaming Speed | 2000-7000r/min |
| Material Spraying Method | Down sprayer head (adjustable upper, down, front, back) or trough overflow pipe |
| Mixing Head Motor | 37kw |
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA cross valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small materials, Flame retardant, Anti-yellow | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40-400L/H | H2O | 1 | China |
| FA10-25F glass flow meter | 150-1500L/H | MC | 1 | China |
| FA10-25F glass flow meter | 600-6000L/H | TDI | 1 | China |
| Transducer speed adjusted head | Φ25×2000mm | Foam | 1 | Qianghui |
Packaging & Shipping Information
The machine is primarily nude packed with select components in wooden cases. Other parts are protected with paper or foam sheets wrapped in plastic film. Standard configuration requires 2×40HQ containers and 1×20GP container for complete shipment.
Frequently Asked Questions
Installation and Testing Timeline
Complete installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine testing. Total duration: 45 days.
Engineer Service Costs
USD 40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
Raw Material Preparation
We provide a comprehensive tool list for testing preparation and can assist with procurement if required.
Technical Support Availability
24-hour technical support via phone or picture documentation for troubleshooting foam production and machine operation issues.
Machine Documentation
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang