High-Speed Fully Automatic 1-to-2 Face Mask Machine with AI Vision Inspection (150-200) Customized configurations and OEM services available
High-Speed Fully Automatic 1-to-2 Face Mask Machine with AI Vision Inspection (150-200 pcs/min)
Product Overview:
Upgrade your production efficiency with our latest High-Speed Fully Automatic 1-to-2 Face Mask Production Line. Engineered for high-demand environments, this machine integrates advanced AI Camera Inspection technology to ensure 100% product quality. With a stabilized output of 150-200 pieces per minute, it is the ideal solution for manufacturing 1-5 layer medical and protective face masks.
Key Product Advantages:
- Next-Gen Speed: Optimized servo-control system boosts production to 150-200 ppm, doubling the efficiency of standard models.
- AI Vision Quality Control: Integrated high-speed industrial cameras detect defects (ear-loop welding, stains, nose bridge alignment) in real-time with auto-rejection.
- Premium Material & Stability: Constructed with a high-grade aluminum alloy frame, ensuring rust-proof durability and vibration-free operation at high speeds.
- Intelligent PLC Interface: User-friendly touch screen control for seamless man-machine interaction and real-time production monitoring.
- High Reliability: Advanced photoelectric detection minimizes failure rates and material waste.
Technical Specifications:
| Feature | Specification |
| Model Type | Fully Automatic 1-to-2 Mask Production Line |
| Production Speed | 150 - 200 pcs/min (High-Speed Optimized) |
| Quality Control | AI Vision Camera Detection System |
| Mask Layers | 1 - 5 Layers (Customizable) |
| Power Source | 220V / 380V (1 or 3 Phase) |
| Machine Dimensions | 4400(L) * 4000(W) * 1700(H) mm |
Applications:
This machine is widely used for producing:
- Medical Grade Masks: For hospitals and surgical environments.
- Daily Protective Masks: For civil use and retail.
- Industrial Safety Masks: Multi-layer filters for dust-free workshops and cleanrooms.
FAQ:
Q1: What is the accuracy of the AI inspection system?
A: Our integrated AI vision system utilizes high-speed CCD industrial cameras with an accuracy rate of over 99.5%. It can detect micro-defects at speeds up to 200 PPM, including: Ear-loop welding deviation/Material stains or hair contamination/Missing nose bridge wires/Folding alignment errors.
Q2: How many operators are required for the 1-to-2 mask machine?
A: Thanks to the full automation and AI monitoring, one skilled operator can manage 1–2 production lines simultaneously. The operator's primary tasks are material loading (non-woven/melt-blown rolls) and final product collection, significantly reducing labor costs.
Q3: Can the machine produce different sizes for children and adults?
A: Yes. While the machine is optimized for standard adult sizes, it is highly versatile. By changing the folding molds and welding templates, you can switch production to children's or small-size masks. We provide customized mold sets based on your specific dimensional requirements.
Q4: Does the machine support remote technical support or troubleshooting?
A: Yes, the PLC system can be equipped with a 5G/Wi-Fi module for remote diagnostics. Our engineers can help you calibrate settings or troubleshoot software issues online, minimizing downtime.
Q5: What is the lead time and installation process?
A: Standard lead time is 15-20 days. The machine is shipped in modular sections for easy reassembly. We provide detailed video tutorials and, if necessary, on-site engineer installation services.
Q6: Do you accept customized machine configurations? (OEM/ODM)
A: Absolutely. We understand that every factory has unique requirements. We offer a wide range of customization options, including:
- Machine Layout: We can adjust the 1-to-2 layout to fit your floor plan (e.g., linear or L-shaped configurations).
- Voltage & Frequency: Tailored power systems (e.g., 110V/220V/380V, 50/60Hz) to meet your local industrial standards.
- Branding & Logo: We support OEM services, including custom logo embossing on the mask surface and machine branding.
- Special Functions: Integration of additional modules like automated packaging, inkjet printing, or specific ear-loop length adjustments.
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Dongguan Sheng Chuan Machinery Factory
Contact Person: Rocky
Email: shengchuan_machinery@outlook.com
Mobile / WhatsApp / WeChat: +86 19820010917
Tel: +86 19820010917/+86 13728175682
Address: Daojiao Town, Dongguan City, Guangdong, China
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