Fully Automatic N95/FFP3 Cup Mask Making Machine | Molded Respirator Production Line with Headband Welding
Establish a high-standard PPE manufacturing line with our Fully Automatic Cup Mask Making Machine. Designed specifically for heavy-duty industrial respirators and FFP2/FFP3/N95 molded cup masks, this integrated system handles multi-layer hot pressing, edge punching, and ultrasonic headband welding. It delivers a highly consistent structural shape that guarantees superior facial sealing, meeting the strict respiratory protection standards of the US and European markets.
Core Engineering Features
- Advanced Hot Pressing Technology: Utilizes precision heating modules to press needle-punched cotton (针刺棉) and melt-blown layers into a rigid, collapse-resistant 3D cup structure.
- Integrated Headband Welding: Automatically cuts and ultrasonically welds elastic headbands to the exterior of the mask cup, providing the high-tension fit required for industrial-grade safety standards.
- Precision Edge Punching: Equipped with a heavy-duty mechanical punching system that trims the mask edges cleanly without fraying, ensuring a comfortable seal against the wearer's skin.
- Multi-Layer Capability: Processes up to 6 layers of raw materials seamlessly, accommodating various filtration efficiency requirements.
- Optional Valve & Printing Modules: Can be customized with inline pad printing (for CE/NIOSH certification marks) and automatic breathing valve punching/assembly units.
Technical Specifications
| Specification | Technical Data |
| Production Speed | 80 pcs/min (Depending on material thickness) |
| Mask Style | Molded Cup Shape (N95, N99, FFP2, FFP3) |
| Band Style | Overhead / Headband (Ultrasonic Welded) |
| Forming Method | Thermal Pressing + Ultrasonic Sealing |
| Control System | PLC Logic Interface (English/Customizable) |
| Voltage Supply | 380V/480V, 50/60Hz (Customizable for local grid) |
Production Workflow (Fully Automated)
- Material Feeding: Automated unwinding of 3-6 rolls of fabric (including stiff needle-punched cotton).
- Hot Press Molding: Shaping the fabric into the signature rigid 3D cup.
- Edge Sealing & Cutting: Ultrasonically sealing the perimeter and punching out the exact cup shape.
- Pad Printing (Optional): Stamping standard codes (e.g., NIOSH, CE EN149) onto the mask body.
- Headband Welding: Automatically attaching the continuous elastic overhead bands.
- Discharge: Finished cup respirators are automatically stacked or conveyed.
FAQ for Cup Mask Production
Q1: Why is the production speed (20-40 ppm) lower than flat or folding mask machines?
A: Cup mask production requires a specific thermal holding time (hot pressing) to melt and set the stiff needle-punched cotton into a permanent 3D dome. Rushing this process compromises the mask's structural integrity. 20-40 ppm is the optimal speed for ensuring industrial-grade quality.
Q2: Can we change the cup shape or size?
A: Yes. The hot pressing molds and edge-cutting dies are replaceable. If you need to switch from a standard adult cup to a smaller profile, our engineers can supply customized mold sets.
Q3: Does the headband welding pass the standard tension pull tests?
A: Absolutely. We use high-frequency ultrasonic welding specifically calibrated for overhead bands. The joints are engineered to withstand the rigorous pull-strength tests required by NIOSH and CE certification bodies.
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Dongguan Sheng Chuan Machinery Factory
Contact Person: Rocky
Email: shengchuan_machinery@outlook.com
Mobile / WhatsApp / WeChat: +86 19820010917
Tel: +86 19820010917/+86 13728175682
Address: Daojiao Town, Dongguan City, Guangdong, China
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