Automatic 3D Butterfly Shape Folding Mask Machine with AI Vision Inspection | PLC Controlled N95/FFP2 Mask Body Line with Valve Punching & Logo Embossing
Automatic 3D Butterfly Shape Folding Mask Machine | PLC Controlled N95/FFP2 Mask Body Line with Valve Punching & Logo Embossing
Product Description
Our upgraded 3D Butterfly Folding Mask Machine now integrates an advanced AI Vision Inspection System, setting a new standard for high-end protective gear manufacturing. This fully automated line manages the entire process—from multi-layer material feeding to complex 3D pleating and ultrasonic sealing. The built-in AI module provides real-time quality monitoring, ensuring each butterfly mask meets the strict structural requirements of FFP2, FFP3, or N95 standards.
Core Technical Advantages
1. AI-Powered Quality Assurance: The integrated AI industrial camera automatically monitors the 3D folding symmetry, nose-wire placement, and the precision of the breathing valve hole. It identifies and flags structural deviations that are invisible to the human eye at high speeds.
2. Complex 3D Folding Precision: Specifically engineered for the "Butterfly" geometry, ensuring the three-fold pleats are perfectly aligned for a superior facial seal and breathing comfort.
3. All-in-One Integration: Seamlessly combines raw material feeding, ultrasonic logo embossing, valve punching, and final cutting into a single, compact workstation (1650mm x 980mm).
4. Industrial-Grade Durability: Built with a reinforced Aluminium Alloy frame, the machine is designed for 24/7 heavy-duty operation with minimal maintenance requirements.
5. Intelligent PLC Interface: The high-speed PLC control system allows operators to monitor production stats and AI detection logs through an intuitive English touch-screen interface.
Technical Specifications
| Feature | Data |
| Production Yield | 120-150 pcs/min (Stabilized) |
| Quality Control | Integrated AI Vision Tracking & Detection |
| Special Functions | Logo Embossing & Valve Hole Punching |
| Frame Material | High-Grade Aluminium Alloy |
| Dimensions | 1650 * 980 * 2100mm |
| Weight | 700KG |
Why Choose AI Integration for 3D Masks?
In the 3D mask market (FFP2/FFP3/N95), sealing integrity is everything.
- Reduce Material Waste: AI detects misalignment at the folding stage and halts or alerts before thousands of meters of expensive melt-blown fabric are wasted.
- Global Compliance: High-end buyers in Europe and the US require documented quality consistency. AI detection provides the data-driven proof that your production meets these demands.
- Labor Efficiency: One operator can manage multiple lines as the AI handles the critical QC (Quality Control) tasks automatically.
FAQ
Q: What specific defects can the AI system detect on 3D masks?
A: The system monitors the symmetry of the butterfly fold, the alignment of the nose bridge wire, and any irregularities in the ultrasonic welding pattern. If the valve hole is off-center, the AI will trigger an immediate alert.
Q: Can I still use the machine if I don't need the valve punching for some orders?
A: Yes. The valve punching and AI detection modules can be independently managed through the PLC touch screen, giving you the flexibility to produce both standard and valve-equipped 3D masks.
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Dongguan Sheng Chuan Machinery Factory
Contact Person: Rocky
Email: shengchuan_machinery@outlook.com
Mobile / WhatsApp / WeChat: +86 19820010917
Tel: +86 19820010917/+86 13728175682
Address: Daojiao Town, Dongguan City, Guangdong, China
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