1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
| SPECIFICATION | CABLE NAME | EV Cable |
|---|---|---|
| CABLE SPEC | 2C×80mm2+1C×25mm2+2C×4mm2+(3C×0.75mm2)(P2)+(7C×0.75mm2) RoHS Compliant |
|
| Item |
A: 2C×80mm2 B: 1C×25mm2 C: 1C×4mm2 D: (3C×0.75mm2)(P2) E: (7C×0.75mm2) |
|
| Component | Specification |
|---|---|
| CONDUCTOR |
Material: Bared copper stranded Size: - 2580/0.20 ±0.008mm - 798/0.20 ±0.008mm - 224/0.15±0.008mm +10/1#Tinsel+1000D Kevlar - 40/0.15±0.008mm+10/0.19mmTinsel+200DKevlar - 40/0.15±0.008mm+10/0.19mmTinsel+200D Kevlar |
| O.D.(Ref.) | 12.40±0.25mm | 7.00±0.20mm | 2.70±0.15mm | 1.40±0.10mm | 1.40±0.10mm |
| INSULATION |
Material: Thermoplastic(EF2585,85±3A) Min. average thickness: 1.60mm | 1.20mm | 1.00mm | 0.50mm | 0.50mm Min.thickness at any point: 1.34mm | 0.98mm | 0.80mm | 0.35mm | 0.35mm O.D.: 15.60±0.40mm | 9.60±0.30mm | 4.70±0.20mm | 2.50±0.10mm | 2.50±0.10mm |
| CABLING-1 |
Filler: / | Cotton | Cotton Material: / | AL-mylar(facing out) | Non-woven |
| BRAID |
Material: / | Tinned copper | / Size: / | 0.12mm,≥60% | / |
| In-JACKET |
Material: / | TPE | TPE Min. average thickness: / | 0.60mm | 0.60mm Min.thickness at any point: / | 0.42mm | 0.42mm O.D.: / | 7.20±0.25mm | 9.70±0.25mm |
| CABLING |
Filler: Strengthed PP rope Material: Non-woven(≥25% overlapping) Assembly: 2C×80mm2+1C×25mm2+2C×4mm2+(3C×0.75mm2)(P2)+(7C×0.75mm2) |
| JACKET |
Material: TPU Min. average thickness: 2.80mm Min.thickness at any point: 2.28mm O.D.: 38.00+0.6/-1.00mm |
| ELECTRICAL CHARACTERISTICS | PHYSICAL PROPERTIES |
|---|---|
|
Rated voltage: DC 1000V Rated temperature: - Jacket: -40~90ºC - Insulation: -40~125ºC Max. conductor resistance(20ºC): A:0.242Ω/km B:0.78Ω/km C:4.95Ω/km D&E:26Ω/km Insulation Voltage withstand(Core A &B,10m): AC 2.5kV/5min,leakage current ≤5mA Completed cable Voltage withstand(Core A to A &B,10m): AC 3.5kV/15min,leakage current ≤5mA Min. Insulation resistance(20ºC, Core A to A &B): 500MΩ.km |
Tensile strength: ≥20MPa Elongation: ≥300% Aged condition: 110±1ºC×168h Percent of original tensile strength: ≤±30% Percent of original elongation: ≤±30% High temperature pressure test: ≤50% Heat shock test: No crack Compatibility test: GB/T 33594 Flame test: GB/T 18380.12-2008 Artificial weathering test: GB/T 33594 Low-temperature impact test: -40ºC×16H, No crack Chemical stress acid: N-Oxal-acid alkaline solution, N-sodium hydroxide solution:GB/T 33594 Vehicle rolling: Requirements and test methods should be consistent with GB/T 20234.1-2015 7.21 Min. Bend radius: 6*OD Abrasion resistance: ≥2000times Resistance against chemicals: GB/T 33594 Crush resistance test: GB/T 33594 Curved around the test: GB/T 33594 |
Founded in 2004 with 9 million USD capital investment, our HQ factory in Kunshan covers 14,980 square meters.
In 2020 we established our Nantong facility with 100 million RMB capital investment which covers 34,000 square meters.
With ISO9001, ISO14001, IATF16949, ISO13485 system certificates, all of our products have passed CCC, UL, CUL, CE, CSA, ETL safety certificates. We are working with global customers in various fields through our well-established sales system based on the management principal HONESTY, INNOVATION and ENVIRONMENTAL PROTECTION.
A: We produce consumer electronics wires, hook up wires, industrial cables, robot cables, EV charging cables, and new/green energy cables.
A: We have UL, CE, 3C, Dekra, CQC, TUV, Rohs, Reach, ETL certificates.
A: Yes, we are willing to arrange samples for you.
A: Normally we can finish your orders in 2-3 weeks, and 5-6 weeks in peak season.
A: We always provide a pre-production sample before mass production and conduct final inspection before shipment.
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