High-Efficiency Induction Heating Machine for Enhanced Industrial Productivity

Main Applications:

1. Heat treatment of gears and shafts, ensuring enhanced mechanical properties and durability.

2. Precision brazing of diamond tools, enabling them to maintain excellent cutting performance.

3. Efficient brazing of electrical kettle bottoms, providing a reliable and long-lasting connection.

4. Tube heating for coating purposes, facilitating the uniform application of coatings for improved protection and functionality.

5. Annealing heating of stainless steel vessels, restoring their structural integrity and improving their formability.

6. Skillful brazing of machining tools, enhancing their strength and precision for better machining results.

7. Melting of various metals, with high efficiency and precise temperature control, suitable for different metalworking processes.

8. Brazing of copper and brass tubes and connectors in air conditioner manufacturing plants, ensuring the reliable operation of air conditioning systems.

9. Heating of rods for forging operations, making the materials more malleable and facilitating the shaping process.

10. Quenching of parts to achieve the desired hardness and mechanical properties, enhancing their performance and service life.

Parameter

Operating Principle

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal

materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic

induction. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material .

Basic components of induction heating system include induction coil, AC power source and work pieces.

Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing alternating current for coil. 

Advantages of Induction Heating Equipment

1. Rapid Heating: The minimum heating time is under 1 second, and the heating rate is adjustable and controllable.

2. Broad Heating Application: Suitable for heating various metal parts. You can replace the removable induction coil according to different operation requirements.

3. Simple Installation: Just connect it to the power source, induction coil, water supply pipe, and return pipe, and it's ready to use. It is compact in size and lightweight.

4. User-friendly Operation: You can master its operation within a few minutes.

5. Quick Start-up: It can start heating immediately as long as water and power are available.

6. Low Power Consumption: Compared with traditional vacuum tube high-frequency equipment, it can save about 70% of the power. Smaller workpieces consume even less power.

7. High Efficiency: It features uniform heating (you can adjust the spacing of the induction coil to ensure the proper temperature for each part of the workpiece), rapid warming, and a limited oxidation layer, preventing any post-annealing waste.

8. Comprehensive Protection: Equipped with functions like overpressure, overcurrent, overheat, and water shortage alarm indications, along with automatic control and protection.

9. Precise Temperature Control: You can control the heating temperature of workpieces according to the preset heating time, thus maintaining the temperature at a specific technical level.

10. Full Load Design: Capable of continuous 24-hour operation.