Precision SUS304 Deep Drawn Parts for High-Speed Sensor Housing with Seamless Integrity
Our Precision SUS304 Deep Drawn Parts represent the pinnacle of metal-forming technology, specifically engineered for high-performance Sensor Housings and protective sleeves. Unlike standard stamping, the deep drawing process allows for the creation of seamless, cylindrical, or box-shaped components where the depth significantly exceeds the diameter. This results in a structurally superior part with no welded seams, ensuring maximum airtightness and pressure resistance.
Utilizing premium SUS304 Stainless Steel, these components are manufactured through a multi-stage progressive drawing process. This ensures uniform wall thickness and exceptional surface finish, critical for sensitive electronic sensors used in automotive, industrial, and medical applications. Whether you require micro-miniature housings or larger protective enclosures, our high-speed production lines deliver micron-level accuracy and consistency across millions of units.
- Seamless Integrity: One-piece construction ensures leak-proof performance and high structural strength for sensitive internal electronics.
- Uniform Wall Thickness: Advanced tooling control prevents material thinning, even in high-ratio deep draws, maintaining part durability.
- Superior Corrosion Resistance: High-grade SUS304 material provides excellent protection against oxidation and chemical exposure.
- Ultra-Smooth Finish: Minimized friction marks and high-quality internal surfaces prevent interference with sensor signals or mechanical movement.
- High-Speed Scalability: Optimized for mass production, delivering cost-effective solutions for high-volume global supply chains.
| Feature | Specification |
|---|---|
| Material Base | SUS304, SUS305, SUS316L Stainless Steel |
| Drawing Depth | Up to 100mm (Customizable based on diameter) |
| Wall Thickness | 0.2mm - 2.0mm |
| Tolerance Control | ±0.02mm to ±0.05mm |
| Surface Roughness | Ra < 0.8μm |
| Secondary Operations | Necking, Flanging, Piercing, Laser Etching |
| Certification | ISO 9001:2015, RoHS, REACH Compliant |
Our deep-drawn components are essential in industries where precision and protection are non-negotiable:
- Automotive Sensors: High-durability housings for oxygen sensors, pressure sensors, and fuel injection system components.
- Industrial Automation: Protective sleeves for proximity switches, electromagnetic valves, and flow meters.
- Electronics & Telecommunications: Shielding cans for high-frequency modules and protective enclosures for micro-batteries.
- Medical Devices: Biocompatible stainless steel housings for surgical instruments and implantable device components.
- Home Appliances: Durable deep-drawn shells for temperature sensors in HVAC systems and water heaters.
We offer a comprehensive OEM/ODM Customization workflow to bring your specific designs to life:
- Technical Consultation: Our engineers analyze your 2D/3D drawings (STEP, DWG) to optimize the drawing ratio and material flow.
- In-House Tooling: We design and build multi-stage progressive dies specifically for complex geometries like necking and flanging.
- Prototyping & Sampling: Rapid prototype production to verify dimensions and material performance before mass production.
- Custom Surface Finishes: Options include electropolishing, ultrasonic cleaning, and specialized coatings to meet environmental requirements.
METS provides end-to-end technical support to ensure your product's success. Our engineering team is available to assist with material compatibility studies, stress distribution analysis, and integration advice for automated assembly lines. We are committed to transparency and reliability, ensuring that every technical inquiry receives a comprehensive response within 12 hours.
- Precision Protection: Parts are cleaned via ultrasonic tanks and packed in specialized plastic trays or vacuum-sealed bags to prevent scratches and contamination.
- Export-Grade Packaging: Securely boxed in reinforced cartons and fixed on fumigated pallets for safe international transit.
- Fast Global Logistics: We support EXW, FOB, CIF, and DDP terms, utilizing top-tier carriers like DHL, FedEx to ensure on-time delivery to your facility.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.