Stainless Steel Sheet Metal Bending Dies One Row Cavity Machine Fittings
Good design ,less material waste progressive blanking die for 201, 202 ,304 stainless steel
machine fittings
METS can design and build “bending and forming” tools, usually considered a secondary operation where a flat blank or part is placed into the tool and formed and bent with one or more operation or single press cycle, Usually lower volume parts will be formed and produced from secondary bending and forming tools.
Bend/Form Dies are used to bend, form, or draw the material or part into a variety of angles and shapes. This can be done as a secondary tool and operation, or it can be built into a progressive die.
The dies are usually made of tool steel to withstand the high shock loading involved, retain the necessary sharp cutting edge, and resist the abrasive forces involved.
The cost is determined by the number of features, which determine what tooling will need to be used. It is advised to keep the features as simple as possible to keep the cost of tooling to a minimum. Features that are close together produce a problem because it may not provide enough clearance for the punch, which could result in another station. It can also be problematic to have narrow cuts and protrusions.
Tool&Die Profile
| Tool&Die Material | SKD11 DC53 45# steel Cr12mov P20 |
| Accuracy | 0.002mm |
| Capacity | Tool &die :30 sets/month part :1million /month |
| Design software | 3D: Pro-E |
| 2D: auto CAD | |
| Surface Treatment | Powder coating,Hot galvanized,Painting,Polishing,Brushing,Chrome, |
| Test Equipment | Hardness tester,Chemical analysis,Digital Measuring Projector, Dynamic Balancing Tester, |
| universal testing machine & Coordinate-Detector | |
| Thickness | 0.1-2.0mm or other special available |
| Lead time | 15-55 days according to products Max: 2 Weeks (On Initial Order) |
| Standard | ANSI. API.BS.DIN.JIS.GB.etc |
| Equipment | 1) Stamping machine |
| 2) CNC milling and turning, grinding, honing, lapping, broaching and other secondary machining. | |
| 3) integral CNC machineries & four machining centers, such as milling, broaching, drilling, | |
| turning, planning, grinding machinery and three-axle machining centers. | |
| Productions Cover | Sheet metal auto parts, Auto stamping parts,Home Electrics stampingparts, Device stamping parts |
Mould building process
| Step | Item | high speed stamping die |
| 1 | Quotation | Quote competitive price according to your details (drawing or sample, and related requirements). |
| 2 | Order | Sign agreement after confirming price |
| 3 | Mould design | Design the mould structure drawing according to your product drawing or sample, |
| then send the tooling drawings to you for confirmation. | ||
| 4 | Mould making | After your confirmation of our drawing, we begin to make the moulds, |
| during manufacturing program, | ||
| we send you mould building progress with pictures every week, for you to know our process. | ||
| 5 | First trial | We will make the stamping die first trial on time, then send you video or picture |
| and trial samples for you to confirm. | ||
| Or you can also come to our factory .And we will inspect them and issue the report. | ||
| 6 | Quality confirm | You will confirm our stamping die quality according to sample. |
| If you need to adjust the product structure, we can help you to change it further. | ||
| 7 | Delivery | Ship the stamping die after it is completely OK, packed by wooden case. |
FAQ
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.
Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.
---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.