Full Automatic Barrel Type Acid Pickling Line For Fasteners And Metal Parts

Automatic electroplating line has advantaged technique like multi-layer nickel-plated and decorative chrome, hard chrome, aluminum anodizing, aluminum wheels decorative chrome plating, chemical nickel plating and zinc pieces of technology etc,which in the use of components such as mechanical parts, automobile, motorcycle parts. It also can content various types of plating of decorative and functional requirements according to the requirements of users.Plastic plating is widely used in many industries like automotive decorative pieces industry, mobile phones decorative pieces industry and signs industry. With the expansion of engineering plastics, the scope of plastic plating is also expanding. It mainly apply to the ABS / PC plastic plating products. First of all, in the plastic substrate surface, we use a specific method to obtain a metal layer that has both plastic and metal advantages, that is, plastic and metal, and then we go on conventional plating.

Process flow of continuous pickling line

Loading manually →Coil loading car→No.1 payoff reel → No.1 payoff scraper→No.2 payoff reel →No.2 payoff scraper →No.1 five-roll straightening leveler →No.2 five-roll straightening leveler →Deflector roll→Double-layer shear →Converge pinch roll →Welding machine →No.1 bridle roll →No.1 horizontal loop →No.1 CPC →No.2 bridle roll →descaler →No.3 bridle roll →No.2 double roll CPC →Pickling →Water washing →Drying →Loop →No.4 bridle roll →Pinch CPC unit →Scrap coiling →Three-roll tension roller →Exit shear →Oiling machine →Exit deflcting pressing roll→ Tension reel →Coil unloading car →Coi receiving table

This system allow manual control interface in the pickling effect unqualified when artificial intervention, and real-time data recording, the formation of large data, the future through big data analysis, according to the acid concentration and temperature, the shape parameters, automatic formation of reasonable pickling process.

1. track is shared with an enclosed single beam, with a distance of about 32 meters.

2. configuration holder 2 sets, single set of hand load 10T, running speed of 10-20m/min;

3. supporting hand is equipped with vehicle control PLC, frequency converter, wireless communication module, code reader, track locator, RFID recognition system and so on to control the original device, and the protection level of electric control box is IP65.

4. system uses the sliding contact line, the collector supply of the car power supply; all units and the main control system adopts industrial control between wireless Ethernet, implementation of vehicle PLC and ground PLC master data exchange .