Corrosion-resistant Precision Mold Components with 0.005mm Accuracy and Customized Heat Treatment for Injection Mold Parts
Price:
100-1000
MOQ:
1pc
Delivery Time:
15 working days
Brand:
SENLAN
Product Description
Precision Machining of Mold Components for Daily Packaging and Cosmetics Packaging
Our high-precision machined mold components are engineered for superior performance in daily-use and cosmetics packaging production. Utilizing advanced CNC machining and EDM technologies, we ensure micron-level accuracy, exceptional durability, and flawless surface finishes.
These molds are tailored for intricate designs, consistent quality, and high-volume efficiency, catering to caps, jars, bottles, and compacts. Made from premium materials like hardened steel and carbide, they resist wear and corrosion, extending service life. Ideal for PET, PP, glass, and metal packaging, our solutions enhance production speed while minimizing defects.
About Our Company
Dongguan SENLAN Mold Parts Co., Ltd. was established in 2006 and specializes in precision machining of mold components, particularly for non-standard customization in precision packaging molds. With years of industry experience and technical expertise, we provide efficient and professional mold parts processing services to global clients.
Core Business
We focus on precision machining of multi-cavity mold components, including plastic mold cavities, core pins, inserts, movable core assemblies, and automotive die-casting mold cores and inserts. Our products are primarily used in precision packaging molds for industries such as daily-use packaging, cosmetics packaging, medical consumables and packaging, as well as automotive, electronics, and automation.
Premium Materials from Global Leaders
While our expertise lies in machining multi-cavity molds for cosmetic caps, medical syringes, and automotive components down to micron-level accuracy, every masterpiece begins with its raw material. We strategically source tool steel exclusively from global leaders like Uddeholm, Hitachi, and Bohler.
H13 Hot-Work Steel
Bohler Uddeholm® material with exceptional thermal fatigue resistance, perfect for high-temperature injection molding applications. Full traceability with every batch.
Stavax® ESR (420 Stainless)
Sourced from ASSAB® with mill test reports. Superior corrosion resistance and mirror finish capability for medical and optical-grade molds.
M340 High-Hardness Steel
Premium-grade steel from European suppliers offering extreme wear resistance for high-volume production molds and thread cores.
Why Our Materials Matter: Our raw materials are purchased directly from BOHLER and ASSAB with original certifications. We provide full traceability at the batch level, ensuring compliance with medical and automotive standards like ISO 13485 and IATF 16949. By using optimized steel grades, we extend mold lifespan by 30-50% compared to generic alternatives.
Advanced Manufacturing Process
Our comprehensive manufacturing process ensures micron-level accuracy and superior quality in every component we produce.
- Roders CNC Machining: 5-axis CNC machines achieving tolerances of ±0.005mm for complex surfaces in single operations
- Makino EDM: Precise electrode discharge technology for intricate structures like deep slots and narrow gaps
- Sodick Wire EDM: Ultra-smooth finishes with minimal surface roughness for optical components
- Hardinge CNC Turning: Reliable precision turning operations with consistent quality
- Grinding and Polishing: Mirror-like surface finishes (Ra ≤ 0.1μm) reducing demolding resistance
- Heat Treatment: Vacuum quenching and nitriding for enhanced material properties without oxidation
Rigorous Quality Control
Our comprehensive quality inspection process ensures zero-defect deliveries through advanced measurement technologies and 100% inspection at critical production stages.
CMM Measurement
Zeiss Coordinate Measuring Machine for full-dimension scanning against CAD specifications
Optical Projection
Precise measurements of tiny holes and thread accuracy
Hardness Testing
Rockwell and Vickers testers to verify heat treatment effectiveness
Cylindricity Measurement
Ensuring perfect cylindrical shapes to highest standards
100% Inspection Process: Material incoming → Rough Finished → Heat treatment (random) → Face grinding → Center-less cylindrical grinding → OD/ID grinding → EDM → Wire-Cutting → Final packing inspection
Industry Applications
Our precision mold parts power diverse industries with reliable performance and exceptional quality standards.
Daily-Use Packaging
Caps, jars, bottles for consumer products
Cosmetics Packaging
Compacts, containers for beauty products
Medical Consumables
Syringes, medical device components
Automotive & Electronics
Precision components for various industries
Why Choose Senlan?
High-Precision Manufacturing
Expertise in creating molds and components with tight tolerances for various industries
Fast & Reliable Service
Quick response and rapid production with 24-hour quotation guarantee
Comprehensive Solutions
Full range of services from mold design to production and maintenance
Experienced Team
Years of experience in mold and component manufacturing ensuring high-quality results
Flexible Production
Capable of handling both large-scale and urgent orders without quality compromise
Need Custom Precision Mold Parts? Get a Free Quote Today!
24 hours response | 20 years industry experience | 100% quality guarantee
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Senlan Precision Parts Co.,Ltd.
Location
NO.27,ShangLang Road,XiaBian District,Chang'an town, Dongguan China
Contact Person
Merry