Beryllium Bronze Mold Core Insert with HRC58 Hardness +/-0.004mm Accuracy and Customized Dimensions
Non Standard C17200 Beryllium Bronze Mold Core Insert Components For Home Appliance Plastic Parts
The Mold Core Inserts can be used for reaction and injection molding as well as for hot embossing. They can easily withstand temperatures up to 150°C and pressures of up to 10 MPa. Even after thousands of molding cycles, the microstructures do not show obvious wear or degradation.
Nevertheless, the replication of LIGA microstructures provides some specific challenges that are related especially to the high aspect ratio of the structures. First, the complete filling of the Mold Core Insert with the polymer is a critical process. To fill even the smallest structure details in the depth of the mold, which could be in dimension of submicrometers, the polymer must have a high filling ability, which means a low viscosity.
Also during the cooling phase, lunkers and cavities can be formed, which cannot be compensated for later on. Even more difficult is the demolding procedure. On mold release, any tilt of the Mold Core Insert must be avoided, i.e., the mold release should be carried out extremely parallel so that the microstructure will not be deformed or damaged. Finally, measures must be taken to avoid or counteract volume changes due to the shrinkage of the plastic on hardening with process control.
| Name | High precision mold core insert / core and cavity inserts |
|---|---|
| Product material | SKD11/61, S136, 1.2083, 1.2344, 1.2379, Tungsten steel etc. or as customer's requests |
| Processing Methods | CNC milling and turning, Grinding etc. |
| Processing Equipment | CNC machine, Automatic lathe machine, EDM machine, Wire-cutting machine, Milling/Grinding machine, Punching/Drilling machine etc. |
| Detection Equipment | Projector, Caliper, Height gauge, Screw gauge, Hardness gauge etc. |
| Surface Treatment | Plating, Painting, Powder coating, Anodization, Vibration grinding, Polishing, Brushing or according to customer's requests |
| Specification | 14 years machining parts processing experience, precision tolerance less than 0.001mm, depends on customer's requirements |
| Delivery | Normally shipping in 7-15 days after payment, or according to customer's requests |
| Payment Terms | T/T, L/C, Paypal, Western Union |
| Package | Custom CNC precision machining mould parts, CNC spare parts. Inner packing with recycle plastic box and anticorrosive oil, outer with sponge and PE bags, or as customer's requirements |
According to your requirement and the quantity of products, we have different package such as carton, foam box, bubble bag, plastic bags etc.
- DHL / TNT for samples, Door-to-Door
- By air or by sea for batch goods, airport / port receiving
- Customers specifying freight forwarders or negotiable shipping methods
- Delivery Time: normally, 5-9 days for samples, the specific time according to quantity
- High Quality
- Reasonable price
- Fast Delivery
- Leading Level R & D Department
- Experienced Marketing Manager
- Professional Design Department
- Accept OEM & ODM
- Excellent After-sales Service
Q1: What Are Our Machining Equipment?
A: CNC milling machines, CNC turning machines, Grinding machines, Automatic lathe machines, Cutting machines and so on
Q2: Will My Drawing Be Safe After You Get It?
A: Yes, we will not release your design to third party unless with your permission
Q3: Do You Provide Samples? Is It Free Or Extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.