EDM Machined S136 Precision Mould Inserts with 48~54 HRC Hardness for Packaging Industry
Insert molding is the process of molding thermoplastic material around a preformed component (an insert) to create a finished part that incorporates multiple materials. The inserts are typically metal parts that are used to reinforce the mechanical properties of the plastic part.
| Material | SKD11, SKD61, HSS, M2, D2, SUJ2, S45C |
|---|---|
| Standard | DIN, MISUMI, EDM, MOELLER, HASCO etc |
| Size | Depend on your drawings or products standard |
| Place of origin | Dongguan, Guangdong, China |
| Heat Treatment | Available |
| Surface Work | TiCN, TiN, Aitain, Ticrn, Nitriding, Black Coating etc available |
| Tolerance | +/- 0.0025mm |
| Polishness | Close to Ra0.2 |
| Hardness | Depends on material (HRC45~64) |
| Delivery Time | 3-5 Working days, depends on the quantity the order. Express by DHL, UPS, FEDEX, TNT or Ocean Shipping etc. |
| Production Process | Description |
|---|---|
| 1. 3D Design/Samples For Quotation | According to 3D drawing or samples for quotation |
| 2. Negotiations | Including the price of mold components for cores & cavities, weight of product, payment, lifetime, delivery, etc. |
| 3. Purchasing Order | After the customer confirming the mould design and quotation |
| 4. Making mold components | Confirm drawing, start to do DFM, mold flows and mold detail agreed with the customer, start production |
| 5. Production schedule | Every week we will feedback to the customer a mold progress (picture) |
| 6. Sample Shoot | We provide the moulds Components test samples for confirmation (about 1-2piece), then, get your signature sample, mass production |
| 7. Package | Cartons box for parts, or as your requirement |
| 8. Delivery | Deliver goods by air or by sea. Express |
| Equipment Type | Brand | Model | Precision | Quantity | Origin |
|---|---|---|---|---|---|
| CNC | TAKISAWA | NEX-108 | 0.002mm | 4 | Japan |
| WEDM | SODICK | AQ400LS | 0.003mm | 2 | Japan |
| WEDM | CHMER | G435 | 0.005mm | 1 | Taiwan |
| EDM | CREATOR | CJ-235 | 0.005mm | 4 | Taiwan |
| Mirror EDM | SODICK | Sodick-AM30LS | 0.003mm | 2 | Japan |
| Mirror EDM | MAKIMO | EDGE2 | 0.002mm | 1 | Japan |
| Desktop lathe | JINGCHENG | YB-15 | 0.05mm | 4 | China |
| Desktop lathe | JINGCHENG | YB-25 | 0.05mm | 2 | China |
| OD grinder | HOTMAN | FX-03 | 0.002mm | 5 | China |
| ID grinder | HOTMAN | FX-05 | 0.002mm | 3 | China |
| Centeless grinder | HOTMAN | FX-12S | 0.001mm | 2 | China |
| Surface Grinder | SHUGUANG | 614 | 0.001mm | 4 | China |
| Surface Grinder | SHUGUANG | 618 | 0.001mm | 2 | China |
| EDM drilling | ZENBANG | ZB-03 | 0.01mm | 1 | Taiwan |
| Miller | TOPINR | AVA | 0.01mm | 2 | Taiwan |
A: Generally it is 2-5 days if the goods are in stock. or it is 16-23 days if the goods are not in stock, it is according to quantity and your customization need
A: We have no office in other countries now, but with 15 years development, we have been one of the leading manufacturer for plastic mold parts in dongguan city, which has exported the goods to nearly 35 countries, each components was tested through the strict quality control system before delivery, and we never get any complaint from clients yet
A: Yes, we can provide material report, dimensional report and heat treatment report, as well as the special report you require from the third party inspection company
A: At the moment, we accept TT, L/C At sight, Paypal
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