Aircraft-Grade Mechanical Control Cables: 0.8-2.5mm Diameter with 7x7 to 7x19 Strand Configurations
Engineered to meet demanding aerospace and defense standards, Phidix aircraft-grade inner wire cores deliver precision motion control for compact, lightweight, and reliable actuation in flight control systems, cockpit mechanisms, and critical aircraft components.
| Construction | Type | Features & Application Focus |
|---|---|---|
| 1x19 | Low-friction | High glide performance for precision push-pull actuation |
| 7x7 | Flexible | Balanced tensile strength and routing flexibility |
| Solid Core | Rigid support | Ideal for short-travel cockpit levers and locking systems |
All materials meet or exceed aerospace standards with optional electropolishing and PTFE coating for enhanced corrosion resistance and glide performance.
- Manufactured under IATF 16949 and aviation-quality protocols
- Stable tolerances and surface finish across production batches
- Available in low-friction precision ground finishes
- Custom fabrication of length, end terminals, and coil preparation
- Technical support for OEM cockpit system integration
- Throttle linkage in turboprop and jet engines
- Rudder, flap, trim, and stabilizer control systems
- Landing gear lever control
- Remote seat release and locking cables
- Avionics or environmental duct actuation
| Property | Specification |
|---|---|
| Material Options | SUS 304, SUS 316, or electropolished |
| Diameter Range | 0.8 mm - 2.5 mm |
| Surface Finish | Polished / PTFE / custom coated |
| Operating Temperature | -55°C to +200°C |
| Construction Types | 1x19, 7x7, solid |
Beyond high-grade wire cores, we offer complete mechanical control cable assemblies featuring:
- Custom conduit and liner selection
- Aerospace-grade terminal fittings
- Precision length tolerance management
Our engineering team understands rigorous aerospace demands. Whether designing for engine linkage or cockpit actuation, we provide expertise and prototyping support to meet performance targets.
Contact Phidix for drawings, material certification, or samples
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.