DC Motor Armature Slot Insulation Insert Insulation Paper Into Slots Before Winding
DC Motor Armature Paper Inserting Machine Slot Cell Insulation 0.5 To 0.8 Second Per Slot WIND-1P-1
(1)Specification
| Length of insulation paper | 15-60mm adjustable |
| Thickness of insulation paper | 0.1 mm ~ 0.5 mm |
| Insulation paper shape | V or edge-folding V |
| Armature OD | 20-55mm |
| Length of lamination | Max 60mm |
| Shaft length | 32~250mm |
| Shaft OD | 6~20mm |
| Slot number | 8-24 slots |
| Commutator OD | 16~50mm |
| Speed regulation range | 0~60Hz |
| Air pressure | 4~6kg/cm2 |
| Voltage | AC220V±10%, 50/60Hz |
| Machine power | 1.0KW |
| Weight | about 400Kg |
| Dimension | 910 mm x 880 mm x 1300mm |
(2)Feature
PLC control
Adjustable for different rotor lengths
Quick and easy readjustment to other armature types
Precise Insulation paper length control
Suitable for three shifts continuous production
Friendly designed operator's interface
Precise paper formation and placement
(3) Application
This is suitable for home appliance, mixer, meat grinder, air conditioner, refrigerator, vacuum cleaner, washing machine, juicer, mixer, various pump, power tool.
(4) Question & Answer
The skewed stacks will be perfect so machine will form, cut, and insert automatically
Will the same machine also form, cut, and spit out insulation lengths to insert manually on straight stacks?
Yes, the paper insulating machine will form, cut, and insert to both straight stacks and skew slots of metioned types armatures
( with same OD) with one set of tooling,
The formed paper is formed as straight/not skew before it is inserted to slot of armature,
Because the paper is soft, it will go straight or become skew when it come to the slot by insertion automatically,
Please refer to attached photo and video for skew slot armature paper insertion,
No matter the armature is straight or skew, the good quality stacking is precondition,
The new paper insulating machine WIND-IP-1 will be tailor made as the stack height of armatures is big,
and the difference of new paper insulating machine and the current machine your plant is using is as below,
1. New paper insulating machine is bigger
2. New paper insulating machine will with the servo motor feeding paper(Length can be set on touch screen)
Choosing an armature slot cell (slot insulation) machine isn’t about picking the “most advanced” one
—it’s about matching the machine to your motor design, production scale, and insulation requirements
Common mistakes to avoid
Choosing only by price
Ignoring insulation material compatibility
Buying too narrow size range
No spare tooling strategy
Over-automation for small production
(5) Paper insertion machine WIND-IP-1 Parts and Tools
Main Motor Insulation Methods
1️⃣ Slot Insulation (Wind-IP-1,Wind-IP-3,)
Purpose: isolate winding from the core (laminations)
Typical materials:
- Polyester film (PET)
- Nomex (aramid paper)
- DMD (polyester film + nonwoven)
Process:
- Insert insulation paper into slots before winding
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