Dust-Resistant Cement Ball Mill Liner Wear-Resistant High Manganese Steel/Cr-Mo Alloy Steel/High Chromium Fabrication Services
Composition: 10%-14% manganese content, 1.0%-1.4% carbon content, austenitic steel
Features: Excellent toughness with work hardening capability under strong impact or extrusion. Surface hardness increases significantly (from HB200 to HB500+) while maintaining core toughness. Superior impact resistance suitable for processing large materials or high-impact conditions.
Limitations: Reduced wear resistance in low-impact environments, higher cost, and poor welding performance.
Applicable Scenarios: Coarse and medium grinding stages, ball mills processing hard rocks like granite and iron ore.
Composition: 15%-30% chromium, 2.0%-3.5% carbon, white cast iron with Cr7C3 hard phase structure
Features: Extremely high hardness (HRC55-65), wear resistance 3-5 times higher than high manganese steel. Excellent resistance to low stress sliding wear and better corrosion resistance.
Limitations: High brittleness, poor impact resistance, prone to breaking under high impact conditions.
Applicable Scenarios: Fine grinding stage, low impact conditions, processing medium hard materials like cement clinker and limestone.
Composition: Alloy elements including Cr, Mo, Ni, V (total content <5%) with heat treatment (quenching + tempering)
Features: Balanced performance with hardness (HRC35-50) and toughness between high manganese steel and high chromium cast iron. Adjustable composition based on working conditions, lower cost than high chromium cast iron, and better welding performance.
Common Types: Chromium-molybdenum steel for large-size linings, Nickel-hard cast iron with 3%-5% nickel content.
Applicable Scenarios: Medium impact and wear conditions, general ball mills in mineral processing and building materials industries.
| Reference Standard | C | Si | Mn | Cr | Mo | Ni | S | P |
|---|---|---|---|---|---|---|---|---|
| AS 2074/L1A | 0.45-0.55 | ≤0.75 | 0.50-1.00 | 0.80-1.20 | - | - | ≤0.40 | ≤0.40 |
| AS 2074/L1B | 0.55-0.65 | ≤0.75 | 0.50-1.00 | 0.80-1.50 | 0.20-0.40 | - | ≤0.40 | ≤0.40 |
| AS 2074/L1C | 0.70-0.90 | ≤0.75 | 0.50-1.20 | 1.30-2.40 | 0.20-0.40 | - | ≤0.40 | ≤0.40 |
| ZG42Cr2Si2MnMo | 0.38-0.48 | 1.50-1.80 | 0.80-1.20 | 1.80-2.20 | 0.20-0.60 | - | ≤0.40 | ≤0.40 |
| ZG45Cr2Mo | 0.40-0.48 | 0.80-1.20 | 0.40-1.00 | 1.70-2.00 | 0.80-1.20 | ≤0.50 | ≤0.40 | ≤0.40 |
| ZG30Cr5Mo | 0.25-0.45 | 0.40-1.00 | 0.50-1.20 | 4.00-6.00 | 0.20-0.80 | ≤0.50 | ≤0.40 | ≤0.40 |
| ZG40Cr5Mo(FED-4A) | 0.35-0.45 | 0.40-1.00 | 0.50-1.20 | 4.00-6.00 | 0.20-0.80 | ≤0.50 | ≤0.40 | ≤0.40 |
| ZG50Cr5Mo | 0.45-0.55 | 0.10-1.00 | 0.50-1.20 | 4.00-6.00 | 0.20-0.80 | ≤0.50 | ≤0.40 | ≤0.40 |
| ZG60Cr5Mo | 0.55-0.65 | 0.40-1.00 | 0.50-1.20 | 4.00-6.00 | 0.20-0.80 | ≤0.50 | ≤0.40 | ≤0.40 |
| FMU-29 | 0.25-0.45 | 0.30-1.00 | 0.60-1.50 | 6.00-8.00 | 0.20-0.40 | - | ≤0.40 | ≤0.40 |
| FMU-11 | 0.90-1.30 | 0.30-1.00 | 0.60-1.50 | 11.00-13.00 | 0.30-0.50 | - | ≤0.40 | ≤0.40 |
| FMU-13 | 0.80-1.30 | 0.40-1.20 | 0.80-1.50 | 11.00-13.00 | 0.40-0.80 | - | ≤0.40 | ≤0.40 |
| FMU-14 | 1.60-2.00 | 0.40-1.20 | 0.80-1.50 | 11.00-13.00 | 0.60-1.00 | - | ≤0.40 | ≤0.40 |
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