Custom Made Al Die Casting Component / Cast Aluminum Rings For Sealing Industry
ASTM UNS A02950 Custom-made Al Die Casting Components Cast Aluminum Rings EB9088
Die Cast Process:Die casting uses pressure to force molten aluminum into a steel die (mold). This type of casting is often used for mass production of parts, which require a minimum amount of finishing and machining. Die casting has short cycle times but high costs for tooling. The pressurized casting system creates a high strength skin but weaker interior than permanent mold casting. There are two types of die casting—low-pressure and high-pressure die casting.
Special Features:
1. We can make the Al castings with Investment Cast Process.
2. We can supply finished Al castings with heat-treatment and machining process.
3. The Al castings are for sealing industry.
4. The Al castings are up to 2000kg per piece.
5. Cast aluminum alloy grades and chemical composition are as below:
Standard for Al Alloys
| ISO |
GB
|
Chemical Composition (%)(%) | |||||||
| Si | Cu | Mg | Zn | Mn | Ti | Other | Al | ||
| ZAlSi7Mg | ZL101 | 6.5~7.5 | 0.25~0.45 | Bal. | |||||
| ZAlSi7MgA | ZL101A | 6.5~7.5 | 0.25~0.45 | 0.08~0.20 | Bal. | ||||
| ZAlSi12 | ZL102 | 10.0~13.0 | Bal. | ||||||
| ZAlSi9Mg | ZL104 | 8.0~10.5 | 0.17~0.35 | 0.2~0.5 | Bal. | ||||
| ZAlSi5Cu1Mg | ZL105 | 4.5~5.5 | 1.0~1.5 | 0.4~0.6 | Bal. | ||||
| ZAlSi5Cu1MgA | ZL105A | 4.5~5.5 | 1.0~1.5 | 0.4~0.55 | Bal. | ||||
| ZAlSi8Cu1Mg | ZL106 | 7.5~8.5 | 1.0~1.5 | 0.3~0.5 | 0.3~0.5 | 0.10~0.25 | Bal. | ||
| ZAlSi7Cu4 | ZL107 | 6.5~7.5 | 3.5~4.5 | Bal. | |||||
| ZAlSi12Cu2Mg1 | ZL108 | 11.0~13.0 | 1.0~2.0 | 0.4~1.0 | 0.3~0.9 | Bal. | |||
|
ZAlSi12Cu1Mg 1Ni1 |
ZL109 | 11.0~13.0 | 0.5~1.5 | 0.8~1.3 | Ni0.8~1.5 | Bal. | |||
| ZAlSi5Cu6Mg | ZL110 | 4.0~6.0 | 5.0~8.0 | 0.2~0.5 | Bal. | ||||
| ZAlSi9Cu2Mg | ZL111 | 8.0~10.0 | 1.3~1.8 | 0.4~0.6 | 0.10~0.35 | 0.10~0.35 | Bal. | ||
| ZAlSi7Mg1A | ZL114A | 6.5~7.5 | 0.45~0.60 | 0.10~0.20 | Be0.04~0.07 | Bal. | |||
| ZAlSi5Zn1Mg | ZL115 | 4.8~6.2 | 0.4~0.65 |
1.2~ 1.8 |
Sb0.1~0.25 | Bal. | |||
| ZAlSi8MgBe | ZL116 | 6.5~8.5 | 0.35~0.55 | 0.10~0.30 | Be0.15~0.40 | Bal. | |||
| ZAlCu5Mn | ZL201 | 4.5~5.3 | 0.6~1.0 | 0.15~0.35 | Bal. | ||||
| ZAlCu5MnA | ZL201A | 4.8~5.3 | 0.6~1.0 | 0.15~0.35 | Bal. | ||||
| ZAlCu4 | ZL203 | 4.0~5.0 | Bal. | ||||||
| ZAlCu5MnCdA | ZL204A | 4.6~5.3 | 0.6~0.9 | 0.15~0.35 | Cd0.15~0.25 | Bal. | |||
| ZAlCu5MnCdVA | ZL205A | 4.6~5.3 | 0.3~0.5 | 0.15~0.35 |
Cd0.15~0.25 V0.05~0.3 Zr0.05~0.2 B0.005~0.06 |
Bal. | |||
| ZAlRE5Cu3Si2 | ZL207 | 1.6~2.0 | 3.0~3.4 | 0.15~0.25 | 0.9~1.2 |
Ni0.2~0.3 Zr0.15~0.25 RE4.4~5.0 |
Bal. | ||
| ZAlMg10 | ZL301 | 9.5~11.0 | Bal. | ||||||
| ZAlMg5Si1 | ZL303 | 0.8~1.3 | 4.5~5.5 | 0.1~0.4 | Bal. | ||||
| ZAlMg8Zn1 | ZL305 | 7.5~9.0 |
1.0~ 1.5 |
0.1~0.2 | Be0.03~0.1 | Bal. | |||
| ZAlZn11Si7 | ZL401 | 6.0~8.0 | 0.1~0.3 |
9.0~ 13.0 |
Bal. | ||||
| ZAlZn6Mg | ZL402 | 0.5~0.65 |
5.0 ~6.5 |
0.15~0.25 | Cr0.4~0.6 | Bal. |
|||
Production Process
Step 1: Getting orders.
Step 2: Process design by technical department
Step 3: Purchase of raw materials and pattern making &checking
Step 4: Inspection of raw materials
Step 5: Melting by middle-frequency induction furnaces
Step 6: Ladle analysis by Spectrometer
Step 7: De-oxidization, slag-removal, tapping
Step 8: Pouring
Step 9: Openning & fettling
Step 10: Surface & dimensional check
Step 11: Heat treatment
Step 12: Inspection of physical property (UT test,MT test, hardness,impact value µstructure)
Step 13: Packing
Step 14: Shipping
1. 18-year Foundry Operation Experience.
2. Friendly & High Efficient Technical & Commercial Communication.
3. Professional Export Practices: Have Exported to +60 Overseas Countries.
Our Trade Show
Our booth No. 14-A29-5 in Newcast 2015,Germany
Hall 14, Stand No.A29-5.
Contact Us for further information about products & service:
Mr.John Liu
Project Manager
Cell: 0086-130 930 23772(What's App)
Tel: 0086-188 0059 6372
Fax: 0086-510-6879 2172
E-mail:cast@ebcastings.com;ebcasting@126.com; ebcastings@163.com
Skype ID:julia.zhu26
QQ: 217 039 6403

Eternal Bliss Alloy Casting & Forging Co.,LTD.
Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China
Die Cast Process
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.



