Precision Cast Process Nickel Alloy Casting , Valve Balls And Valve Seats
Nickel-base Alloy API Certificate Valve Balls and Valve Seats with Precision Cast Process EB3555
At Aero Metals we carry a wide variety of commonly used nickel based metal casting alloys for our customers metal casting project needs. In many cases wrought components have equivalent casting alloy specification and can easily be converted without derogation. When converting from a previously designed wrought component to a nickel-based casting, the nickel based metal casting design can usually be made to improve productivity and reduce the total cost of your nickel based alloy casting project.
Table 1 : Standard Nickel Base Alloys
| Hastelloy C22®(UNS N06022)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | V | |
| 0.015 | 0.5 | 0.02 | 0.02 | 0.08 | 20.0-22.5 | Bal. | 12.5-14.5 | 2.5 | 2.0-6.0 | 2.5-3.5 | 0.35 | |
| Hastelloy C276®(UNS N10276)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | V | |
| 0.01 | 1 | 0.04 | 0.03 | 0.08 | 14.5-16.5 | Bal. | 15.0-17.0 | 2.5 | 4.0-7.0 | 3.0-4.5 | 0.35 | |
| Hastelloyx®(UNS N06002)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | other | |
| 0.05-0.15 | 1 | 0.04 | 0.03 | 1 | 20.5-23.0 | Bal. | 8.0-10.0 | 0.5-2.5 | 17.0-20.0 | 0.2-1.0 | / | |
Monel 400®(UNS NO4400) (Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.024 | 0.5 | 63 min | 28-34 | 2.5 | ||||||
Monel M400®(UNS NO4400)(Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.024 | 0.5 | 63-70 | 28-34 | 2.5 | ||||||
Monel R405®(UNS NO4405)(Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.025-0.06 | 0.5 | 63.0min | 28-34 | 2.5 | ||||||
Monel K500®(UNS NO5500)(Max.) |
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| C | MN | S | Si | Ni | Cu | Ti | AI | Fe | ||||
| 0.1 | 2 | 0.01 | 0.5 | 63min | 27-33 | 0.86 | 2.3-3.15 | 2 | ||||
| Inconel 600(UNS NO6600)(Max.) | ||||||||||||
| C | MN | S | Si | Cr | Ni | Cu | Fe | |||||
| 0.15 | 1 | 0.015 | 0.5 | 14-17 | 72 min | 0.5 | 6.0-10.0 | |||||
| Inconel 601(UNS NO6601)(Max.) | ||||||||||||
| C | MN | Si | Cr | Ni | CO | AI | Fe | |||||
| 0.05 | 0.3 | 0.2 | 22.5 | 61.5min | 5 | 1.4 | 14.1 | |||||
| Inconel 718(UNS NO7718)(Max.) | ||||||||||||
| Cr | Ni | Mo | CO | Cb+Ta | Ti | AI | Fe | |||||
| 19 | 52.5min | 3.05 | 5 | 5.13 | 0.9 | 0.5 | 18.5 | |||||
| Chemical Analysis of Incoloy 800® uns(N08800) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.1 max | 19.0-23.0 | 30.0-35.0 | 0.15-0.6 | 0.15-0.6 | 39.5min | / | ||||||
| Incoloy800H® UNS(N08810) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.05-0.1 | 19.0-23.0 | 30.0-35.0 | 0.15-0.60 | 0.15-0.60 | 39.5min | 5or coarser | ||||||
| Incoloy800HT® UNS(N08811) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.06-0.10 | 19.0-23.0 | 30.0-35.0 | 0.25-0.60 | 0.25-0.60 | 39.5min | 5or coarser | ||||||
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Dimensions:as per drawings
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Production Process
Step 1: Getting orders.
Step 2: Process design by technical department
Step 3: Purchase of raw materials and pattern making &checking
Step 4: Inspection of raw materials
Step 5: Melting by middle-frequency induction furnaces
Step 6: Ladle analysis by Spectrometer
Step 7: De-oxidization, slag-removal, tapping
Step 8: Pouring
Step 9: Openning & fettling
Step 10: Surface & dimensional check
Step 11: Heat treatment
Step 12: Inspection of physical property (UT test,MT test, hardness,impact value µstructure)
Step 13: Packing
Step 14: Shipping
1. 18-year Foundry Operation Experience.
2. Friendly & High Efficient Technical & Commercial Communication.
3. Professional Export Practices: Have Exported to +60 Overseas Countries.
Our Trade Show 
Our booth No. 14-A29-5 in Newcast 2015,Germany
Hall 14, Stand No.A29-5.
Contact Us for further information about products & service:
Mr.John Liu
Project Manager
Cell: 0086-130 930 23772(What's App)
Tel: 0086-188 0059 6372
Fax: 0086-510-6879 2172
E-mail: cast@ebcasting.com； ebcastings@163.com
Skype ID:julia.zhu26
QQ: 217 039 6403
Eternal Bliss Alloy Casting & Forging Co.,LTD.
Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China
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