30Khz Ultrasonic Cutting Device With Replaceable Blade For Plastic Cutting

30Khz Ultrasonic Cutting Device Mounted On The Robot Arm For Cutting Plastic

Description

Ultrasonic trimming is the special cutting method to cut materials by the cutter equipped at the toe of the ultrasonic oscillator with 35,000 times/sec.
Combined ultrasonic cutter unit is equipped with robots to cut work in 3-D way.

While Ultrasonic cutter is already applied in various field, we hereby introduce the method mainly applied for automotive interior material. Namely, it is applied for relatively soft and thick material which has complicated 3-D surface and contains glass fiber.

The cutter blade is made of high speed tool steel and carbide.
The oscillator is specified for high speed & heavy load cutting. The oscillator consists of PZT and auto tracing control is employed to secure stable cutting.
The cutting tool is held with 6 axes or 7 axes vertically articulated robot so that most suitable motion is available for this method.

To cut out complicated soft material like carpet in complicated shape on industrial base, Water Jet and Die Cutting with press machine are used conventionally.

1. Water Jet Cutting enables high speed and various shape cutting. However, it has drawback such as accompanied many capital investment, high running cost, adverse effect to the material by water and burr on cutting section etc..
2. Laser Cutting cause material melting and fire risk.
3. Die Cutting by press machine is good for high volume production, but invites difficulty for design change.

To solve the difficult cutting problem you now have, we recommend you to consider the Ultrasonic Cutters.

Ultrasonic Cutters do not emit noise, smoke and cause air contamination. Thus, ultrasonic cutting is an environment- friendly processing method.

Ultrasonic Cutters can smoothly cut difficult-to-cut materials easily such as ;
CarbonPrepreg materialsRubberThermoplasticsLeather

Ultrasonic Cutters are small in size and do not require large installation areas. Special equipment is not required for the installation. Ultrasonic Cutters are small enough to be hand-held for many operations.
Ultrasonic Cutters can also be attached to automated machinery arms. Although they may not be familiar to you, they play an active role in the manufacturing processes of various industrial products which we use daily.

The sharpness of Ultrasonic Cutters differs according to various combinations of oscillator, transducer, and blade. Because of abundant experience, our company prepares combinations suitable for various materials. Since we can select the model most suitable for your cutting work, we ask that you confirm the sharpness of the selected model by test cutting first.

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