Korean Style Air Cushion Compact Filling Machine for High Density NBR Sponge Cosmetic Production
The Korean Style Air Cushion Compact Filling Machine is a specialized cosmetic manufacturing solution designed for high-density NBR sponge cushion products, including BB cream cushions, CC cream compacts, moisturizing foundation cushions, and liquid makeup compact packaging. Developed for modern cosmetic OEM and ODM factories, this machine combines servo-controlled filling technology, dual heated tanks, and intelligent positioning systems to deliver stable cream penetration and premium cosmetic appearance during high-speed production.
Unlike traditional cushion compact filling equipment, this model is specifically optimized for dense NBR sponge structures widely used in Korean beauty products. The filling system ensures more uniform cosmetic absorption inside the sponge while minimizing overflow contamination and uneven foundation distribution.
The machine adopts a compact rotary layout with four servo-driven filling nozzles, supporting stable production efficiency up to 40 pieces per minute. Equipped with SUS316L stainless steel material contact parts and intelligent overflow detection, the system provides hygienic cosmetic manufacturing performance suitable for export-standard production requirements.
This equipment is widely used by cosmetic manufacturers serving Korea, Japan, Indonesia, Southeast Asia, and South America beauty markets.
As Korean beauty trends continue influencing the global cosmetic industry, more premium makeup brands are adopting high-density NBR sponge materials for air cushion compact products.
Compared with ordinary sponge materials, NBR sponge provides:
- Better elasticity
- More uniform foundation release
- Improved cosmetic durability
- Softer skin application feeling
- Enhanced hygienic performance
However, dense NBR sponge structures require much more precise cosmetic filling control during manufacturing. Traditional filling systems often cause:
- Uneven cream saturation
- Surface leakage
- Foundation accumulation
- Air bubble formation
- Excessive cosmetic waste
- Inconsistent makeup performance
This Korean Style Air Cushion Compact Filling Machine is engineered specifically to solve these production challenges. The servo-controlled filling system gradually injects cosmetic cream into the dense NBR sponge structure while maintaining stable filling pressure and synchronized cream distribution. This allows the foundation formula to spread evenly throughout the sponge layer without damaging sponge elasticity or compact appearance.
The machine is especially suitable for luxury Korean cushion compact production where consumers expect flawless makeup texture, smooth cream pickup, and premium packaging quality.
The machine adopts four precision filling nozzles controlled by dual servo systems. Each servo motor drives two piston filling units simultaneously to ensure stable cosmetic dispensing performance.
This structure offers:
- Accurate cream filling
- Stable sponge penetration
- Better cosmetic consistency
- Reduced product waste
- Higher production stability
The filling precision reaches approximately ±0.2g depending on cream viscosity and sponge characteristics.
The equipment is equipped with dual 25L pressure tanks featuring heating and stirring functions.
Advantages include:
- Stable cosmetic temperature
- Improved cream fluidity
- Better pigment mixing
- Continuous production capability
- Reduced formula separation
This design is highly suitable for Korean-style BB cream and moisturizing cushion foundation formulas requiring stable thermal conditions during long production cycles.
Unlike ordinary cushion filling equipment, this machine is specially configured for high-density NBR sponge filling applications.
The synchronized lifting and servo filling technology helps achieve:
- Uniform cream absorption
- Better foundation distribution
- Cleaner sponge appearance
- Reduced overflow contamination
- Improved compact consistency
The result is a more premium finished cosmetic product suitable for high-end beauty markets.
The machine integrates visual rotary positioning and overflow detection technology to improve production quality stability.
The intelligent detection system helps identify:
- Incorrect compact positioning
- Excessive cream overflow
- Filling abnormalities
- Production inconsistencies
This reduces defective product rates while improving cosmetic manufacturing efficiency.
The servo-controlled ring pressing mechanism improves compact assembly precision and reduces mechanical damage during production.
Benefits include:
- Stable compact sealing
- Improved cosmetic appearance
- Reduced assembly defects
- Better production consistency
The machine follows a highly efficient production workflow optimized for Korean cushion compact manufacturing.
Production steps include:
- Manual loading of compact cases with NBR sponge
- Automatic compact positioning
- Four nozzle servo cosmetic filling
- Surface cream treatment
- Overflow inspection
- Manual ring loading
- Automatic ring positioning
- Servo ring pressing
- Automatic lid closing
- Finished product conveyor output
The compact rotary structure improves operator workflow while maintaining stable cosmetic filling quality.
| Item | Specification |
|---|---|
| Machine Type | Semi Automatic Cushion Filling Machine |
| Filling System | Four Nozzle Servo Filling |
| Tank Capacity | Dual 25L Heated Tanks |
| Tank Material | SUS316L Stainless Steel |
| Filling Volume | 5-20ML |
| Filling Accuracy | ±0.2G |
| Production Speed | 40 PCS/Min |
| Servo System | Dual Servo Motor Drive |
| Sponge Type | High Density NBR Sponge |
| Ring Pressing | Servo Controlled |
| Conveyor Height | 760MM |
This machine is widely used for:
- Korean Air Cushion Compact Production
- BB Cream Cushion Manufacturing
- CC Cream Compact Filling
- Moisturizing Foundation Cushion
- NBR Sponge Cosmetic Compact
- Luxury Makeup Cushion Products
- Cosmetic OEM & ODM Production
Modern cosmetic manufacturers require more than simple filling equipment. Premium beauty brands demand stable production quality, luxury cosmetic appearance, and efficient manufacturing flexibility.
Our Korean Style Air Cushion Compact Filling Machine provides:
- Better NBR sponge compatibility
- More stable cream penetration
- Reduced cosmetic waste
- Easier cleaning structure
- Improved production efficiency
- Export-standard cosmetic manufacturing quality
The machine is especially suitable for cosmetic factories producing Korean-style cushion products for international beauty markets.
We provide complete technical support including:
- Free operator training
- Online technical guidance
- Lifetime maintenance support
- Overseas commissioning service
- Spare parts assistance
- Production line integration consultation
Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.
Since 2011, GIENI has focused on developing advanced cosmetic production technology for OEM and ODM cosmetic factories worldwide. Our machinery has been exported to Korea, Japan, Indonesia, Southeast Asia, Europe, South America, and more than 50 countries globally.
We are committed to helping cosmetic manufacturers improve production efficiency, automation capability, and international market competitiveness through reliable cosmetic machinery solutions.
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