Intelligent Pressure Detection Cushion Filling Machine with Reverse Ring Pressing for High-Density NBR Sponge
This advanced cushion filling machine is specifically engineered for premium air cushion compact manufacturing, delivering superior assembly precision and safer compact ring sealing performance. Designed for Korean-style cosmetic production, it excels in handling BB cream, CC cream, liquid foundation, concealer cream, and cream blush cushion products using high-density NBR sponge materials.
Innovative Pressing Technology: Unlike traditional systems that apply direct pressing force, this machine employs intelligent pressure detection followed by reverse-direction pressing. This two-step process ensures secure compact ring sealing while minimizing packaging damage and deformation.
Before compact ring pressing begins, the system automatically performs pressure sensing to verify positioning accuracy and assembly conditions.
- Reduces compact deformation risk
- Prevents incorrect ring installation
- Improves pressing stability
- Minimizes packaging damage
- Increases assembly precision
After pressure verification, the machine applies controlled reverse-direction pressing force for even compact sealing.
- More balanced pressing force distribution
- Improved compact sealing consistency
- Reduced compact cracking risk
- Enhanced luxury packaging protection
- Cleaner finished product appearance
Achieves stable production speeds up to 48 pieces per minute while maintaining premium quality standards.
Equipped with four independent servo-driven filling nozzles for precise dosing of medium to high viscosity cosmetic formulas.
Suitable Products:
- BB Cream Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
Specifically designed for dense NBR sponge cushion compact production widely used in Korean beauty packaging.
- Uniform cosmetic distribution
- Better sponge saturation
- Reduced air bubbles
- Improved cosmetic pickup performance
- Stable compact appearance quality
Integrated vision systems detect and correct:
- Cosmetic overflow
- Blank space inside sponge
- Ring direction inconsistency
- Compact appearance abnormalities
Flat Surface Smoothing: For smooth cosmetic appearance and premium presentation
Up-Down Patting Smoothing: For high-viscosity formulas requiring deeper sponge penetration
| Parameter | Specification |
|---|---|
| Machine Type | Intelligent Cushion Filling Machine |
| Production Capacity | Up to 48 PCS/Min |
| Filling System | Four Nozzle Servo Filling |
| Pressing Structure | Pressure Detection + Reverse Pressing |
| Filling Volume | 5-20ML |
| Filling Precision | ±0.2G |
| Sponge Type | High Density NBR Sponge |
| Material Tank | Dual 25L Heated Tanks |
| Voltage | 1P 220V |
| Machine Material | SUS304 Stainless Steel |
- Safer compact ring installation with intelligent pressure verification
- Reverse-direction sealing technology for reduced damage risk
- Enhanced luxury packaging protection
- Stable 48PCS/min production capacity
- Improved NBR sponge filling consistency
- Advanced visual inspection systems
- Professional after-sales support and training
- Free machine operation training
- Online technical guidance
- Lifetime maintenance support
- Overseas commissioning service
- Spare parts assistance
- Remote troubleshooting support
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