High Speed 48PCS/Min NBR Sponge Cushion Filling Machine with Four Nozzle Servo Filling and Visual Inspection
The High Speed NBR Sponge Cushion Filling Machine is specially designed for OEM and ODM cosmetic factories producing BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and air cushion compact products. This advanced machine is optimized for high-density NBR sponge cosmetic production widely used in Korean beauty packaging and premium makeup manufacturing.
The machine adopts a semi-automatic production structure combined with servo-controlled filling technology, intelligent visual inspection systems, and high-speed compact assembly functions, delivering stable production performance up to 48PCS/min.
Built with SUS304 stainless steel construction and intelligent servo automation technology, the machine is ideal for Korean, Japanese, Indonesian, Southeast Asian, and South American cosmetic factories requiring stable quality, easy operation, and efficient production performance.
Supports stable production output up to 48 pieces per minute, helping cosmetic OEM factories improve manufacturing efficiency while maintaining premium cosmetic quality. The compact rotary structure improves workflow stability and reduces production space requirements.
Specially designed for high-density NBR sponge cushion compact products requiring stable cream penetration and uniform cosmetic distribution. Compatible products include:
- BB Cream Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
Operators manually place compact inner cups and NBR sponge materials into the production station. Advantages include:
- Flexible compact size compatibility
- Easier mold switching
- Better customized production support
- Reduced packaging positioning errors
Adopts manual compact ring placement before automatic pressing operations. Benefits include:
- Better compatibility for luxury packaging
- Suitable for customized compact structures
- Reduced ring deformation risk
- Improved compact assembly flexibility
Integrates advanced visual inspection technology capable of detecting:
- Cosmetic overflow
- Blank space inside sponge
- Incorrect cream distribution
- Compact appearance abnormalities
The system also automatically corrects compact ring direction to ensure uniform product orientation before final assembly.
Equipped with four servo-driven filling nozzles, providing stable cosmetic dosing performance with high filling precision. Advantages include:
- Stable cream penetration
- Reduced cosmetic waste
- Improved filling accuracy
- Better cosmetic appearance
- Reduced air bubbles
Supports two different cosmetic surface smoothing methods:
- Flat Surface Smoothing: Suitable for smooth cream appearance and luxury cosmetic presentation
- Up-Down Patting Smoothing: Suitable for high-viscosity formulas and deeper sponge penetration requirements
Before compact ring pressing, the machine first performs pressure detection automatically to verify compact positioning conditions. Benefits include:
- Reduced packaging damage
- Improved ring assembly consistency
- Better compact sealing performance
- Lower defective product rate
Adopts protective ring pushing technology specially designed for luxury cosmetic compact packaging. This structure helps:
- Prevent compact surface scratches
- Protect glossy packaging appearance
- Improve finished product quality
- Reduce packaging damage during assembly
The machine is suitable for:
- BB Cream Air Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
- Korean Air Cushion Products
Especially suitable for high-density NBR sponge cosmetic compact production requiring stable cream penetration and uniform formula distribution.
| Item | Specification |
|---|---|
| Machine Model | JQR-04N |
| Production Capacity | Up to 48 PCS/Min |
| Filling System | Four Nozzle Servo Filling |
| Filling Volume | 5-20ML |
| Filling Precision | ±0.2G |
| Air Pressure | 0.5-0.8MPA |
| Voltage | 1P 220V |
| Material Tank | Dual 25L Heated Tanks |
| Machine Material | SUS304 Stainless Steel |
| Sponge Type | High Density NBR Sponge |
Our High Speed NBR Sponge Cushion Filling Machine is specifically developed for cosmetic manufacturers producing premium Korean-style air cushion products.
Compared with traditional cushion compact equipment, this machine provides:
- Stable 48PCS/min production speed
- Better NBR sponge compatibility
- Improved cosmetic appearance
- Intelligent visual quality inspection
- Flexible manual compact loading
- Reduced packaging damage
- Easier production switching
- Higher cosmetic consistency
GIENI has exported cosmetic machinery to more than 50 countries worldwide and provides complete technical support for cosmetic OEM and ODM factories.
This machine is widely used in:
- Korean cushion makeup manufacturing
- Japanese cosmetic factories
- Indonesia beauty OEM production
- Southeast Asia cosmetic filling companies
- South America makeup packaging factories
- Luxury cushion compact production
- Automatic lid feeding
- Heating tank system
- Pressurizing filling system
- Robotic loading integration
- Conveyor connection system
- Automatic labeling line
- Cartoning machine integration
We provide complete after-sales support including:
- Free operation training
- Online technical support
- Lifetime maintenance guidance
- Overseas commissioning service
- Remote troubleshooting assistance
- Spare parts support
Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.
Since 2011, GIENI has focused on developing advanced cosmetic production equipment for OEM and ODM cosmetic factories worldwide. Our machinery has been exported to Korea, Japan, Indonesia, USA, Mexico, UAE, Turkey, South America, and more than 50 countries globally.
We are committed to providing reliable, intelligent, and high-efficiency cosmetic machinery solutions for modern cosmetic manufacturing industries.
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