VS016 Fully Automatic Lipstick Production Line PLC Control 40-60 pcs/min 304 Stainless Steel
VS016 Fully Automatic Lipstick Production Line
The VS016 is a state-of-the-art fully automatic lipstick production line engineered by Gieni (Shanghai) Intelligent Technology Co., Ltd. Integrating 7 automated processes — tube loading, precision filling, reverse melting, controlled freezing, cap placement, pressing, and finished product separation — this single line delivers end-to-end lipstick manufacturing with zero manual intervention.
Key Features
- PLC Touch Screen Control: Intuitive HMI with recipe management storing up to 10 production parameter sets for instant changeover between product formulations.
- High-Speed Output: Achieves 40-60 pieces per minute, translating to 2,400-3,600 pieces per hour, ideal for mid-to-large scale cosmetic manufacturers.
- Premium Material Construction: Entire machine body built with 304 stainless steel; all product-contact components fabricated from 316L stainless steel, meeting GMP and FDA hygiene standards.
- Dual Filling Stations: Two independent servo-driven filling axes with adjustable suction stroke, injection stroke, speed, and anti-drip suck-back function for precise fill volume control.
- No-Bottle-No-Filling Detection: Intelligent sensor system automatically skips empty positions, eliminating material waste and ensuring production consistency.
- Independent or Linked Operation: Filling and capping modules can run independently for maintenance/testing or communicate via RS485 for fully synchronized production.
- Multi-Language Support: Chinese and English interface with real-time alarm display, historical alarm log, and troubleshooting guidance.
Technical Specifications
| Parameter | Filling Unit | Capping Unit |
|---|---|---|
| Model | VS016-F | VS016-C |
| Voltage | 3P 380V | 1P 220V |
| Current | 15A | 12A |
| Speed | 40-60 pcs/min | 40-60 pcs/min |
| Output | 2400-3600 pcs/hour | 2400-3600 pcs/hour |
| Power | 7.5 KW | 4 KW |
| Air Pressure | 0.5-0.8 MPa | |
Production Workflow
- Manual bulk loading of empty tubes into hopper
- Automatic tube orientation and feeding
- Precision hot filling via servo-driven piston
- Reverse melting for smooth surface finish
- Controlled cooling tunnel freezing
- Secondary reverse melting
- Automatic cap placement and pressing
- Finished product ejection and separation
About Gieni
Founded in 2011, Gieni (Shanghai) Intelligent Technology Co., Ltd. specializes in R&D, production and sales of cosmetic filling machinery. With products exported to 50+ countries including USA, Mexico, Switzerland, Russia, Turkey, and Indonesia, Gieni delivers complete packaging solutions for the cosmetics and daily chemical industries.
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