Jumbo Size Double Plate Pressing Insulating Glass Energy Saving Inflatable Sealing
Jumbo size double plate pressing energy-saving insulating glass
inflatable and sealing production line
Vertical insulating glass production line can complete the following functions: glass cleaning, aluminum frame positioning and placement, common double glass, common triple glass, double glass inflatable, triple glass inflatable functions.
Insulating glass inflatable and sealing production line is a special equipment for the production of trough aluminum type insulating glass. Insulating glass production line has the advantages of small footprint, high efficiency, reliable performance and convenient maintenance.
PERFORMANCE
•Germany Siemens PLC control system, touch screen interface
•Automatic identification of coated and Low-E glass
•3 pairs of soft brushes can wash online and offline Low-E glass
•The washing machine adopts SS material and waterproof device
•Water tank with automatic temperature control and water washing system
•Air heating system
•Air Fan automatic start and stop setting
•Noise reduction system
•Online display of washing speed
•Intelligent intermittent work, saving energy
•Adjustable pressing board to keep the plate pressing surface straight
•Automatic external rotary positioning system of glass
•Connection mode of aviation plug
•Applicable to produce triple IG and shaped IG
Options
• Pre-washing
• Automatically accurate positioning for 3 or 4 side step IG
• Automatic Gas filling can set gas value and display the process of filling online with high gas concentration
PARAMETER
| power | Voltage (V) | 380 |
| Frequency (Hz) | 50 | |
| power supply | kW | ≈60 |
| total power | m/min | 2~10 |
| cleaning speed | m/min | 45 |
| fastest working speed | mm | 450×280 |
| Minimum glass size | mm |
3300×7000(once) 3000×3000(twice) |
| glass size | mm | 3~30 |
| Cleaning glass thickness | mm | 80 |
| Insulating glass maximum thickness | L/ min | 2000 |
| Total air consumption | mm | 520 |
| Conveyor roller height | kg | ≈8000 |
| gross weight | length *width *height(mm) | 47500×3500×4650 |
Using Air-floating technology to transfer glass to prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality. The line has seven sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Details of vertical insulating glass production line with gas filling :
01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
02 washing machine
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing system
• European silencer system
• Stainless steel material
03 discharge section
• Storage glass
04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
06 pressing and filling section
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
• Adopts conveyor belt to transfer glass, uses servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• Automatically fill argon gas with significant sealing effect, higher argon content
• Set zones to fill different size of glass with follow-up sealing method reduces argon loss
• Can set gas value and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
07 discharge section
• Storage glass
• Can be connected to sealing machine
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