Vacuum Composite Autoclave with Electric Heating 4.0MPa Pressure, 500-4500mm Diameter Range, 100-450℃ Temperature Control
This vacuum composite autoclave with electric heating and 4.0MPa pressure capability features fully automated operation controlled by Siemens PLC. The system automatically manages temperature, pressure, time, and vacuum processes during high-temperature curing, delivering energy-efficient, high-performance composite material processing with significant operational cost savings.
| Parameter | Specification |
|---|---|
| Effective Diameter | 500-4500mm |
| Effective Length | 1000-20000mm |
| Operating Temperature | 100-450℃ |
| Working Pressure | 0.5-5.0MPa |
| Pressure Rise Speed | 0.05MPa/min (Continuously adjustable) |
| Pressure Error | ±0.01MPa |
| Heating Rate (No Load) | 0.5-7℃/min (Continuously adjustable) |
| Cooling Rate (No Load) | 0.5-7℃/min (Continuously adjustable) |
| Cooling Method | Water cooling or air cooling |
| Point Temperature Error | ±1-2℃ |
| Temperature Control Points | Inside tank and 2-20 points |
| Vacuum Degree | -0.098MPa |
| Extract Vacuum Pipe Lines | 2-20 |
| Test Vacuum Pipe Lines | 2-20 |
| Continuous Working Ability | ≥50 hours |
Comprehensive vacuum system includes vacuum pump, pumping lines, measuring lines, backup buffer tank, and vacuum buffer tank. Each vacuum line features independent pressure sensors, pneumatic valves, manual valves, and pressure leak alarms for enhanced system stability and safety.
Professional hot-pressure temperature control software with Siemens PLC, temperature sensors, pressure sensors, and control cabinet. Real-time temperature monitoring with PID control ensures precise temperature accuracy and stability throughout the curing process.
Utilizes 304 stainless steel electric heating tubes with rapid heating capability and extended service life. Temperature circulation fans and specialized wind plates ensure uniform heat distribution without dead zones.
Water cooling method with variable frequency cooling pump and high-temperature fan control. PLC system manages cooling rates according to specific process requirements.
- High-temperature silicone sealing system withstands 500°C with air-filled door design
- Comprehensive pressure transfer and control system with air compressor and storage tank
- Premium 304 stainless steel construction for all vacuum and air pipes
- Advanced temperature circulation with fan, wind plate, and guide flow cover
- Full-process automation with PLC and fuzzy control for high-precision operation
- Superior material quality with stainless steel heat exchangers instead of carbon steel or copper
- Reduces comprehensive production costs by over 35% through labor and energy savings
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