Industrial Rubber Vulcanization Autoclave 0.6-3.0 MPa Pressure, 150-220℃ Temperature Range for Custom Manufacturing
This industrial autoclave is engineered for rubber curing and vulcanization processes, supporting both direct steam heating and hot dry air heating methods. The system offers automatic control of temperature, pressure, and time with reliable safety features and customizable configurations.
- Horizontal cylinder construction using Q345R steel plate with 16Mn forged flanges
- 100% welded structure with X-ray detection and computer-controlled heat treatment
- Three support types (fixed, movable, end special) to accommodate thermal expansion
- Temperature uniformity: ±1-2℃ with pressure difference
- Multiple safety interlocks including tank door double safety and three safety interlocks
Electric heating tubes arranged at the tank bottom generate steam that rises uniformly through the chamber. This ensures consistent temperature distribution and prevents product quality variations. The automated control system manages heating, heat preservation, vulcanization, and final shutdown with alarm notification.
| Model | Diameter (mm) | Length (mm) | Capacity (m³) |
|---|---|---|---|
| DL800*22000 | 800 | 22000 | 11.0 |
| DL800*64000 | 800 | 64000 | 32.1 |
| DL1000*2000 | 1000 | 2000 | 1.5 |
| DL1200*3000 | 1200 | 3000 | 3.4 |
| DL1500*3500 | 1500 | 3500 | 6.0 |
| DL1800*7000 | 1800 | 7000 | 17.8 |
| DL2500*15000 | 2500 | 15000 | 73.5 |
| DL2600*6000 | 2600 | 6000 | 31.8 |
| DL2800*9000 | 2800 | 9000 | 55.4 |
| DL4500*13000 | 4500 | 13000 | 206.0 |
Customization Available: Maximum diameter of 4.5 meters with customizable lengths to meet specific requirements.
| Parameter | Specification |
|---|---|
| Design Temperature | 150-220℃ |
| Design Pressure | 0.6-3.0 MPa |
| Construction Material | Q345R Carbon Steel |
| Heating Methods | Direct Steam or Hot Air Heating |
| Door Operation | Manual Quick Open or Hydraulic |
| Sealing System | Filling Air Sealing (1-2 year lifespan) |
| Control Options | Semi-Automatic or Full Automatic |
| Safety Features | Tank Door Double Safety Interlock, Three Safety Interlocks |
| Alarm System | Over Pressure Automatic Alarm with Pressure Discharge |
Automatic submerged arc welding ensures superior weld quality and appearance without arc radiation. Our specialized flaw detection guarantees machine integrity.
Available in manual, electric, or hydraulic opening methods. Advanced safety interlocks prevent operational errors and ensure secure operation.
Standard semi-automatic operation with optional full-automatic control systems available.
Compatible with steam boilers, conduction oil boilers, or electric heating systems. Complete boiler packages available if needed.
External thermal insulation using galvanized sheets and insulation cotton (80mm around tank, 60mm around head) for optimal heat retention and energy efficiency.
Full customization available to meet specific product technology and process requirements.
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