185°C Steam Heating Rubber Vulcanizing Autoclave | 0.6-3.0 MPa Pressure | Custom Sizes Up to 4.5m Diameter
The 185°C Steam Heating Rubber Vulcanizing Autoclave is engineered for high-performance rubber curing applications. This industrial equipment supports both direct steam heating and hot dry air heating vulcanization methods, with multiple heat source options including electric power, steam boilers, or conduction oil furnaces.
Electric heating tubes arranged at the tank bottom generate steam that rises uniformly through the chamber. The innovative heat exchange system ensures consistent temperature distribution (±1-2°C) and pressure control (±0.01 MPa), eliminating quality variations caused by uneven processing conditions. The automated control system manages heating, heat preservation, and vulcanization cycles, with automatic shutdown and alarm functions upon completion.
| Model | Effective Diameter (mm) | Effective Length (mm) | Total Capacity (m³) |
|---|---|---|---|
| DL800×22000 | 800 | 22000 | 11.0 |
| DL800×64000 | 800 | 64000 | 32.1 |
| DL1000×2000 | 1000 | 2000 | 1.5 |
| DL1200×3000 | 1200 | 3000 | 3.4 |
| DL1500×3500 | 1500 | 3500 | 6.0 |
| DL1800×7000 | 1800 | 7000 | 17.8 |
| DL2500×15000 | 2500 | 15000 | 73.5 |
| DL2600×6000 | 2600 | 6000 | 31.8 |
| DL2800×9000 | 2800 | 9000 | 55.4 |
| DL4500×13000 | 4500 | 13000 | 206.0 |
- Design Temperature: 150-220°C
- Design Pressure: 0.6-3.0 MPa
- Material: Q345R Carbon Steel
- Heating Methods: Direct Steam Heating or Hot Air Heating
- Door Operation: Manual Quick-Open or Hydraulic Opening
- Sealing System: Air-Filled Sealing (1-2 year lifespan)
- Control Options: Semi-Automatic or Full Automatic Control
- Safety Features: Double Door Safety Interlock, Triple Tank Safety Interlock
- Alarm Systems: Over-Pressure Automatic Alarm with Pressure Discharge
- Temperature Uniformity: ±1-2°C
- Pressure Accuracy: <±0.01 MPa
- Advanced Welding: Automatic submerged arc welding with specialized flaw detection ensures superior weld quality and appearance
- Easy Operation: Multiple door opening methods including manual, electric, and hydraulic options
- Flexible Control: Semi-automatic or full-automatic operation systems available
- Multiple Heat Sources: Compatible with steam boilers, conduction oil boilers, or electric heating
- Efficient Insulation: External thermal insulation with 80mm insulation cotton around tank and 60mm on equipment heads
- Custom Design: Equipment can be tailored to meet specific product technology and process requirements
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