GD-22 Drawn Arc Stud Welding Gun Welding Shear Connectors With Large Diameters
BTH BOLTE Drawn Arc Stud Welding Guns GD-22
Welding Shear Connectors With Large Diameters
Whatsapp: +86 13818731663
Wechart: 630531309
The new drawn arc stud welding gun GD 22 is designed for welding shear connectors with large diameters (19 and 22 mm).The ample-dimensioned adjustable lift (adjustment range: 0-6 mm) ensures in combination with the adjustable hydraulic piston damper optimum welding results in this diameter field. Of course, the new guns are suitable for welding through metal deck.
The gun also features a piston with linear ball track, an automatic length compensation system for different stud lengths and surface conditions as well as a robust, impact resistant housing for the hard work on the construction site.
The high-grade outside welding cable (cable cross section 95 mm²) accommodates the high welding currents that are necessary for large stud diameters.
Optionally, the new guns can be equipped with integrated travel measuring system. Using this the lift adjustment couldn`t be easier. Moreover, it enables a quality monitoring by measuring and recording of stud travel (lift, piston runtime, immersion depth) for each weld.
| Welding range | Ø 3-22 mm |
| Welding material | steel, stainless steel |
| Stud length | 10-525 mm |
| Welding method (acc. to DIN EN ISO 14555) |
drawn arc (ceramic ferrule and inert gas) |
| Lift | 0-6 mm, adjustable (raster: 0,3 mm) |
| Welding cable | 2 m, 95 mm², outside |
| Control cable plug | 12-pin |
| Dimensions (WxHxL) | 68x180x295 mm |
| Weight (without cable) | 2,45 kg |
| Item number | B-80-35-1254 |
-
adjustable lift (raster 0,3 mm) with very large adjustment range (0-6 mm)
-
continuously adjustable hydraulic piston damper to regulate the immersion speed of the stud into the welding pool
-
very high-grade outside welding cable (cable cross section: 95 mm²), enables extremely fast welding sequences and guarantees a long life time of the gun
- automatic length compensation system for different stud lengths and surface conditions
-
optional: integrated travel measuring system
- facilitates lift adjustment
- enables a quality monitoring by measuring stud travel (lift, piston runtime, immersion depth) for each weld -
highest operational repeatability, high welding quality, high reliability
-
simple handling
-
quick and simple retooling
-
extremely quick welding sequences through newly developed solenoid
-
all stud types weldable (special chuck might be required)
-
piston with linear ball track
-
high service life through high-grade mechanical components
-
robust housing made from impact resistant, full-insulating plastics
-
95 mm² welding cable plugs in order to prevent burnt contacts
-
precision guidance protected from welding spatters
-
electronically controlled automatic lift
-
ergonomic design
All drawn arc stud welding guns at a glance
| PHM-10 | PHM-12 | PHM-160 | PHM-161 | GD 12 | GD 15 | GD 16 | GD 19 | GD 22 | GD 25 | |||
| Welding method | ||||||||||||
| Drawn arc (ceramic ferrule) | x | x | x | x | x | x | x | x | x | |||
| Short cycle | x | x | ||||||||||
| Drawn arc (inert gas) | o | o | o | o | o | o | o | o | o | |||
| Welding range (Ø mm) | ||||||||||||
| Drawn arc (ceramic ferrule) | 3-12 | 3-16 | 3-16 | 3-12 | 3-15 | 3-16 | 3-19 | 3-22 | 3-25 | |||
| Short cycle | 2-10 | 3-12 | ||||||||||
| Drawn arc (inert gas) | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | |||
| Welding material | ||||||||||||
| Steel | x | x | x | x | x | x | x | x | x | x | x | |
| Stainless steel | x | x | x | x | x | x | x | x | x | x | x | |
| Lift (mm) | ||||||||||||
| constant | 1,5 | 2 | 2 | 2 | ||||||||
| adjustable | 0-2,5 | 0-2,5 | 0-2,5 | 0-4 | 0-4 | 0-6 | 0-6 | |||||
| Piston damper (adjustable hydraulic) |
x | x | x | x | x | x | ||||||
| Integrated travel measuring system | o | o | o | o | o | o | o | |||||
| Automatic length compensation | x | x | x | x | x | x | x | x | x | x | x | |
| Piston guide | ||||||||||||
| Slide-bearing | x | x | ||||||||||
| Linear ball track | o | o | x | x | x | x | x | x | x | x | x | |
| Welding cable | ||||||||||||
| cross-section (mm2) | 35 | 35 | 50 | 50 | 35 | 35 | 35 | 50 | 95 | 95 | 120 | |
| length (m) | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 2 | 2 | 2 | |
| Welding cable | ||||||||||||
| inside | x | x | x | x | x | x | x | x | ||||
| outside | x | x | x | |||||||||
| Control cable plug | 7-pin | 7-pin | 7-pin | 7-pin | 12-pin | 12-pin | 12-pin | 12-pin | 12-pin | 12-pin | 12-pin | |
| Housing from impact resistant plastics | x | x | x | x | x | x | x | x | x | x | x | |
| Protection of piston guidance from welding spatters | x | x | x | x | x | x | x | x | x | x | x | |
| Dimensions | ||||||||||||
| Width (mm) | 40 | 55 | 67 | 67 | 57 | 57 | 57 | 68 | 68 | 68 | 68 | |
| Height (mm) | 130 | 130 | 172 | 172 | 163 | 163 | 163 | 180 | 180 | 180 | 180 | |
| Length (mm) | 183 | 173 | 255 | 255 | 180 | 195 | 180 | 260 | 260 | 295 | 295 | |
| Weight without cable (kg) | 0,8 | 0,95 | 1,7 | 1,7 | 1,4 | 1,5 | 1,45 | 1,86 | 1,86 | 2,45 | 2,45 | |
| x = Standard, o = Option | ||||||||||||
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
