High Speed Batten Roll Forming Machine 13 Stations With G350-G550Mpa Yield Strength

Profile Drawing

Parameter

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Post Flying Cutting Device→Exit Rack

Machine Components

1) Manual Decoiler: one set

Un-powered, Manually control steel coil inner bore shrinkage and stop,Max Feeding width: 300mm,coil ID range 508mm±30mm Capacity: Max. 3 Ton

2) Main Machine

With feeding material guide,Body frame made from H400 Steel plate welding.Memorial arch thickness: Q235 t18mm

Rollers manufactured from Cr12 Steel,CNC lathes,Heat Treatment HRC58-62

The manufactured from 40Cr Steel,Diameter=ф50mm,quenching and tempering treatment.

Gear & Sprocket driving,about 13-steps to form

Main Motor(Polaroid brand)=7.5KW,Frequency speed control

All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Real forming speed:45m/min

3) Post Hydraulic Flying Cutting Device

Not stop to cutting,Two pieces type of cutting blade design, no blanking

Hydraulic motor:4KW ;Cutting pressure:0-16Mpa,Hydraulic oil number:Shell Tellus S2 M 46 or equal model

Cutting tool material:Cr12MoV(=SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree

The cutting power is provided by the main engine Independent hydraulic station

The hydraulic system with oil filter for the oil filtration,to ensure the circulated oil is clean and lengthen the life of hydraulic system

With servo motor will make the cutting and product speed more stable and quick.Servo motor power:1.8KW

5) PLC Control System

Control The Quantity And Cutting Length Automatically

Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,

It Can Finish The Production Automatically.

Combined With: PLC, Inverter, Touch Screen, Encoder, etc

6)Exit Rack

Un-powered, one unit

After-Sale Service

1. The warranty is 24 months after the client receives the machine.

Within the 24 months, we will courier the replacement parts to the client free of charge

2. We offer technical support for the entire life of our machines

3. We can send our technicians to install and train the workers in the clients' factories with

extra cost

Terms Of Trade

1.Minimum order quantity (MOQ): 1 Set

2.Delivery time: about 45 workdays

3.Port of loading: port of Xiamen

4.Type of payment: by T/T or by L/C

5.Export:to more than 50 countries and regions, including Taiwan, UK, France, Singapore,

Greece, Australia, USA, Mexico, Brazil, Chile, Bolivia, Trinidad, Israel, Saudi Arabia, etc

Packing Style

Packing method: Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.