Application Of Ultrasonic Functional Thin Film Coating In Automotive Industry
Application Of Ultrasonic Functional Thin Film Coating in The Automotive Industry
Description:
The application of ultrasonic functional thin film coating in the automotive industry has promoted the advancement of coating technology, improved the overall performance, appearance, and durability of automobiles, and meets the high requirements of modern consumers for automotive quality and environmental protection.
The application of ultrasonic functional thin film coating in the automotive industry is becoming increasingly widespread: it provides excellent scratch resistance on the protective coating, effectively protecting the car paint surface from external objects such as small stones and branches, while effectively resisting corrosive substances such as acid rain and salt spray, extending the service life of the car; In functional coatings, ultrasonic coatings have self-cleaning properties, which can reduce the adhesion of dirt and scale, maintain the cleanliness of the car surface. Antibacterial coatings applied to the interior surface of the car can reduce bacterial growth and improve the air quality inside the car.
Parameters:
| Product Type |
Ultrasonic Precision Spray Coating Machine Laboratory desktop Type FS310 |
Intelligent Ultrasonic Precision Coating Machine desktop Type FS620 |
Benchtop Ultrasonic Spray Coating Machine FS650 |
| Spray Nozzle Operating Frequency | 20-200KHz | 20-200KHz (Normally use 60100110120K) | 20-200KHz (Normally use 60100K) |
| Nozzle Power | 1-15W | 1-15W | 1-15W |
| Continuous Spraying Volume Max | 0.01-50ml/min | 0.01-50ml/min | Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
| Effective Spraying Width | 2-100mm | 2-100mm | Determine based on the type and quantity of nozzles configured |
| Spray Uniformity | ≥95% | ≥95% | ≥95% |
| Solution Conversion Rate | ≥95% | ≥95% | ≥95% |
| Dry Film Thickness | 20nm-100μm | 20nm-100μm | 20nm-100μm |
| Solution Viscosity | ≤30cps | ≤30cps | ≤30cps |
| Temperature Range | 1-60℃ | 1-60℃ | 1-60℃ |
| Atomized Particles (Median Value) | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle |
| Diversion Pressure Max | ≤0.10MPA | ≤0.15MPA | ≤0.15MPA |
| Input Voltage | 220V±10%/50-60Hz | 220V±10%/50-60Hz | 220V±10%/50-60Hz |
| Exercise Mode | X+Y two axis fully automatic, Z-axis manual adjustment | XYZ three-axis, independently programmable | A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module |
| Control Mode | Micro computer card, 7-inch touch screen+buttons | FUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screen | PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
| Control Content | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
| Liquid Supply Method | Precision injection pump | Precision injection pump | Precision injection pump |
| Ultrasonic Dispersion System (Optional) | 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler |
Specific Automotive Industry Coating Applications :
1. Hard coating
2. Installed on plastic molded parts and lenses of the internal console
3. Oil repellent and hydrophobic coatings on internal display glass
4. Waterproof and flame retardant coatings on fabrics and textiles
5. Weather resistant coating for external components
6. Polytetrafluoroethylene and silicone on rubber gaskets or other components
Application Of Ultrasonic Functional Thin Film Coating in The Automotive Industry
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