20Khz Ultrasonic Wire Splicing Machine Galvanic Welding For Motorcycle Wiring Harness
Ultrasonic 20Khz Wire Splicer Galvanic Welding for Motorcycle Wiring Harness
Description:
Ultrasonic automotive wire harness welding uses ultrasonic metal welding technology to weld metal wire harnesses, and converts high-frequency electrical energy into a mechanical vibration energy through a transducer to act on the metal wire harness. When the temperature of vibration friction heat reaches the melting point of the wire metal, the wire harness It will melt, and the wire harness will apply a certain pressure while the wire bundle is being fused. Finally, the wire harness welding device moves away and stops the mechanical vibration, which will form a wire harness welding effect. During the wire harness welding process, no current is passed through the weldment, and no welding arc is generated. Because ultrasonic welding does not have problems such as heat conduction and electrical resistivity, it is undoubtedly a kind of welding for non-ferrous metal wire harnesses. In an ideal metal wire harness welding system, the wire harness welding effect is generally square.
Principle:
The principle of ultrasonic metal welding is to transmit high-frequency vibration waves to two metal surfaces to be welded. Under pressure, the two metal surfaces rub against each other to form a fusion between molecular layers, which has the advantages of being fast and energy-saving. High fusion strength, good electrical conductivity, no sparks.
Parameters:
| Item No | QR-X2020A | QR-X2030A | QR-X2040A |
| Power | 2000W | 3000W | 4000W |
| Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
| Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
| Frequency | 20KHZ | 20KHZ | 20KHZ |
| Voltage | 220V | 220V | 220V |
| Weight of horn | 18KG | 22KG | 28KG |
| Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
| Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Judging whether the wire harness welder is good or bad:
1. How is the harness aspect ratio calculated?
2. What standards do you meet?
3. Does the single and second pole node fixing meet the machine strength requirements?
4. How to control the amount of compression?
5. Is the metal welder changed from plastic welding circuit used for metal welding?
6. The metal welding machine modified by plastic welding circuit can still cope with the proofing process, but it is really mass production, can it make the production stable?
Ultrasonic 20Khz Wire Splicer Galvanic Welding for Motorcycle Wiring Harness
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