Multi-Tank Industrial Ultrasonic Cleaners With Eco-Friendly System For Automotive & Aerospace Parts
Brand: Whale Cleen
Category: Industrial ultrasonic cleaning system, hydrocarbon-based solvent cleaning machine, multi-stage ultrasonic cleaning line
Configuration: Multi-tank design, vacuum ultrasonic cleaning, solvent recovery, PLC + HMI control, customizable configuration.
Customization: Tailor-made for your part size, surface cleanliness requirements, and production throughput, ideal for industries such as automotive, aerospace, and energy.
This multi-tank fully automatic hydrocarbon vacuum ultrasonic cleaning machine combines vacuum ultrasonic cleaning, degassing, solvent recovery, and drying into one integrated system. With a high cleaning throughput (4-6 minutes per basket), it provides superior cleaning efficiency while maintaining low solvent consumption. The hydrocarbon solvent recycling system ensures zero discharge of cleaning fluids, making it an environmentally friendly choice for high-precision cleaning in industries such as automotive parts, aerospace, and new energy batteries.
- Multi-tank design with fast cycle time (4-6 minutes per basket), ensuring high-efficiency and consistent results.
- Energy-efficient operation with low power consumption, making it cost-effective for high-volume cleaning applications.
- Vacuum ultrasonic cleaning process with degassing for optimal results, ensuring superior cleanliness even in complex geometries and parts with blind holes.
- Solvent recovery system with distillation process, providing zero emissions of cleaning fluid, reducing environmental impact.
- Low solvent loss at approximately 0.8 liters per hour, minimizing operational costs.
- Customizable options include ultrasonic dehydration, demagnetizing, basket rotation, fire suppression, gas concentration detectors, rust inhibitor immersion, and drying.
- PLC + HMI control system with programmable recipes for repeatable and traceable cleaning processes.
- Infeed - Loading of parts.
- Degassing ultrasonic cleaning - Removes air and contaminants using ultrasonic waves.
- Vacuum ultrasonic cleaning - Enhanced cleaning performance with vacuum to remove fine contaminants.
- Steam bath cleaning - High-temperature steam cleaning followed by vacuum drying.
- Outfeed - Unloading the cleaned parts.
- Hardware parts cleaning - Precision metal parts, fasteners, bearings, and connectors.
- Automotive components - Engine parts, transmission components, fuel system parts, and turbochargers.
- Railway & transportation - Cleaning of railway components, vehicle engine parts, and brake systems.
- Aerospace - Cleaning of turbine components, hydraulic systems, and precision aerospace parts.
- Marine & shipbuilding - Cleaning of ship components, valves, and seals.
- Energy & new energy battery - Cleaning of battery components, fuel cells, and energy storage systems.
| Item | Specification (Typical) | Notes/Options |
|---|---|---|
| Number of tanks/stations | 4-8 | Fully customizable |
| Basket size | 600×400×300 mm | Custom fixtures available |
| Tank material | SUS304 / SUS316L | Welded & passivated |
| Ultrasonic frequency | 28 / 40 / 68 kHz | Single or dual-frequency |
| Ultrasonic power | 1-3 kW/tank | Adjustable power density |
| Heating power | 3-12 kW/tank | 20-90 °C, PID control |
| Solvent recovery system | Distillation process | Zero fluid discharge |
| Solvent loss rate | 0.8 liters/hour | Low solvent consumption |
| Control system | PLC + HMI | Recipe management, alarms |
| Power supply | 380-480 V, 3-phase | Other voltages available |
| Compressed air | 0.5-0.7 MPa | For blow-off/actuators |
| Water quality | RO/DI (0.5-10 µS/cm) | Optional conductivity monitoring |
| Exhaust/vent | Integrated duct ports | Activated carbon or HEPA optional |
| Footprint | Modular design | Customizable layout |
| Compliance | CE; RoHS-compliant | Optional ATEX/EX-proof |
- 20+ years of experience in designing and manufacturing ultrasonic cleaning systems.
- Dedicated manufacturing facility for strict quality control and on-time delivery.
- Tailored solutions for high-efficiency cleaning with minimal solvent waste.
- Factory-direct pricing and comprehensive support from installation to after-sales service.
Ready to improve your cleaning process?
Contact Whale Cleen for a tailored proposal:
https://www.whaleultrasonic.com/
Email: michael@bwhalesonic.com
We look forward to working with you on your custom ultrasonic cleaning needs.
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