3-Stage Fully Automatic Vacuum Cleaning System (Non-Standard, Customizable)

The Automatic Hydrocarbon Vacuum Ultrasonic Cleaning Machine is a fully enclosed, PLC-controlled industrial cleaning system that combines hydrocarbon solvent cleaning, ultrasonic cavitation, vacuum technology, and solvent distillation recovery into one automated line. Under vacuum conditions, the physical behavior of the cleaning liquid changes, allowing deeper penetration into gaps and blind holes, reduced ultrasonic attenuation, safer operation, faster drying, and efficient solvent reuse.

Built for demanding production environments, this Automatic Hydrocarbon Vacuum Ultrasonic Cleaning Machine is a non-standard, customizable model that can be configured with tailored tank sizes, process modules, and automation solutions based on your workpiece and cleanliness requirements.

Vacuum technology enhances cleaning performance and process safety in several ways:

• Air removal reduces ultrasonic attenuation - By exhausting air from the cleaning agent and workpiece surfaces, ultrasonic energy transfers more efficiently.
• Isolation of air improves safety - A vacuum and sealed chamber reduce flammable conditions, increasing safe-use reliability for hydrocarbon solvents.
• Faster drying under vacuum - In a vacuum state, surface liquid evaporates quicker, improving cycle time and drying efficiency.
• Solvent recovery through distillation + condensation - Solvent vapor can be condensed and recovered, supporting reuse and lower operating cost.
• Better penetration into complex structures - Vacuum removes trapped air from grooves, slits, blind holes, and deep holes so the solvent fully contacts the surface.
• Lower boiling point enables vapor-phase cleaning - Reduced pressure lowers the boiling point and supports gas-phase cleaning for enhanced results.

• Vacuum + high-temperature ultrasonic cleaning for strong degreasing and precision cleaning
• Fully automatic & fully monitored operation for stable, repeatable results
• Closed cavity structure to minimize solvent loss and improve workshop safety
• Integrated distillation recovery unit for solvent circulation and reuse (supports low/zero discharge goals)
• Optional motion modules for Tank 1 & Tank 2: swinging / tossing / rolling (customizable)
• Non-standard customization supported : design drawings and full cleaning program can be provided

This Automatic Hydrocarbon Vacuum Ultrasonic Cleaning Machine is designed to maximize the advantages of hydrocarbon solvents while compensating for common limitations in open or semi-open cleaning processes.

From a procurement and production perspective, the Automatic Hydrocarbon Vacuum Ultrasonic Cleaning Machine delivers:

• Higher cleaning quality on complex parts (grooves, slits, blind holes, deep holes)
• Lower solvent consumption via distillation recovery and sealed structure
• Improved process safety with vacuum isolation and enclosed chamber design
• Faster throughput due to efficient vacuum drying and automated workflow
• Lower labor dependency through full automation and monitoring

A common workflow for a 3-stage fully automatic vacuum line may include:

1. Stage 1: Vacuum ultrasonic cleaning (hydrocarbon solvent) - Removes oil, grease, rust, oxides, and residues; optional swinging/tossing/rolling improves coverage.
2. Stage 2: Vacuum ultrasonic rinsing / secondary cleaning - Enhances cleanliness by reducing carryover and improving surface finish.
3. Stage 3: Vacuum drying + solvent recovery - Rapid evaporation under vacuum, solvent vapor recovery through condensation/distillation for reuse.

Note: Process flow can be customized to match your part geometry, contamination type, and cleanliness standard.

The Automatic Hydrocarbon Vacuum Ultrasonic Cleaning Machine is widely used in:

• Machinery manufacturing and metal processing
• Electronics and precision components
• Jewelry and fine parts cleaning
• Optics and glass-related manufacturing
• Medical device processing
• Coating, plating, and surface pretreatment
• Steam and vacuum coating pretreatment lines

It is especially effective for complex-shaped parts requiring deep cleaning in grooves, gaps, slits, and blind holes.

Yes. Vacuum technology removes trapped air and allows the hydrocarbon solvent to fully penetrate complex structures, improving cleaning results.

Yes. This is a non-standard customizable model. We can provide design drawings, tank layout planning, and a matching cleaning program.

The system uses distillation and condensation to recover solvent vapor for reuse, reducing operating cost and minimizing solvent discharge.

Yes. Swinging, tossing, rolling, and other motion modules can be integrated based on your parts and cleaning requirements.

1. Quality Control: We use high-quality electrical and mechanical components to ensure stable and reliable performance. Our machines are designed by highly experienced engineers who have previously developed equipment for leading international manufacturing companies. In addition, our production team consists of skilled workers with many years of experience in building automated cleaning lines. Our quality control system covers the entire process, from raw material inspection to final machine assembly and testing.

2. Professional Experience: We have worked with many famous brand companies and government projects and railway departments. We also have years of international experience with installing and testing machines in other countries. We will provide full service for our customers after purchasing.

3. Payment Term: We can accept flexible payment terms due to different situations like 10-20% payment after installation and test service. We also need some support from you in some cases.

4. After Sales Service: We will provide installation and test service for automatic cleaning lines at your facility until cleaning is working properly. And we offer 1 year with 24/7 work during the warranty period.

5. Non-standard customization: We are the source of cleaning machine manufacturers and can help customers customize various types of non-standard cleaning machines with fast delivery.

Whale Cleen specializes in manufacturing and customizing industrial ultrasonic cleaning systems. With 20 years of industry experience, our own factory, and an experienced technical team, we offer source-factory pricing and one-stop solutions from process design to equipment delivery.