Fully Automatic Hydrocarbon Vapor Phase Ultrasonic Cleaner with Vacuum Drying System for Oil and Wax Removal
This automated hydrocarbon vapor phase ultrasonic cleaning machine is designed for high-level industrial degreasing and dewaxing applications. It combines emulsion ultrasonic cleaning, ultrasonic spray rinsing, ultrasonic vacuum vapor cleaning, and vacuum drying into one fully enclosed system.
The machine uses hydrocarbon (HC) solvent and vacuum vapor phase technology to achieve fast drying, spotless surfaces, and zero water residue. Equipped with a PLC programmable control system and human-machine interface (HMI), all key parameters such as cleaning time, temperature, and process sequence can be precisely set and monitored.
A built-in circulation filtration system and hydrocarbon solvent recovery system ensure solvent purity, stable cleaning quality, and solvent reuse, reducing operating costs. Servo motor positioning guarantees accurate and reliable up-and-down movement, while automatic temperature and liquid level monitoring with alarm functions enhance safety.
This system is ideal for continuous, fully automatic industrial production lines requiring high cleanliness standards.
- Hydrocarbon (HC) vapor phase ultrasonic cleaning + vacuum drying
- Fully automatic PLC control with manual/auto modes
- Fast drying speed, no water marks, clean part surfaces
- Solvent circulation filtration and HC recovery system
- Servo motor positioning for precise and stable operation
- Automatic temperature & liquid level detection with alarms
- Designed for long-term continuous industrial operation
This Hydrocarbon vacuum automatic ultrasonic cleaning machine supports non-standard customization and can provide design drawings and cleaning programs.
[1] Water-containing process: dehydration - rough washing - vacuum fine washing - vacuum bath - vacuum drying
[2] Oil-containing process: rough washing - vacuum fine washing - vacuum bath - vacuum drying
| Parameter | Description | Customizable Options |
|---|---|---|
| Cleaning Principle | Combination of vacuum drying and ultrasonic cavitation for deep cleaning | N/A |
| Capacity | 50L - 500L standard; custom sizes available | Customizable volume based on requirements |
| Ultrasonic Frequency | 28kHz, 40kHz, 80kHz | Custom frequency selection |
| Vacuum Degree | -0.09MPa to -0.1MPa | Adjustable vacuum level |
| Temperature Control | 20℃ - 80℃ | Custom temperature range |
| Cleaning Time | 5 - 60 minutes (programmable) | Customizable cycle time |
| Tank Material | SUS304/316 stainless steel | Custom material grade |
| Power Supply | 380V/50Hz (standard); 220V/60Hz | Custom voltage & frequency |
| Dimensions | Standard sizes vary; custom layout | Custom machine size & shape |
| Loading Method | Manual/Automatic | Custom loading system |
| Control System | PLC touch screen | Custom control functions |
| Safety Features | Overheat protection, vacuum leakage detection | Additional safety options |
- Quality Control: We use high-quality electrical and mechanical components to ensure stable and reliable performance. Our machines are designed by highly experienced engineers who have previously developed equipment for leading international manufacturing companies. In addition, our production team consists of skilled workers with many years of experience in building automated cleaning lines. Our quality control system covers the entire process, from raw material inspection to final machine assembly and testing.
- Professional Experience: We have worked with many famous brand companies and government projects, including railway departments. We also have 20 years of international experience with installing and testing machines in other countries. We provide full service for our customers after purchasing.
- Payment Terms: We can accept flexible payment terms due to different situations, including 10-20% payment after installation and test service. We may require some support from you in certain cases.
- After Sales Service: We provide installation and test services for automatic cleaning lines at your facility until the cleaning system is working properly. We offer 5 years of 24/7 support during the warranty period.
- Professional Customization: The company can professionally customize various types of cleaning machines to provide customers with cost-effective cleaning solutions to meet your one-stop procurement services.
| Industry | The Cleaning Products and Materials | Clear Dirt |
|---|---|---|
| Semi-conductor | Integrated circuit, power tube, silicon wafer, diode, lead frame, capillary, tray, etc. | Hards, etching oil, polishing wax, dust particles, etc. |
| Electrical & Electronic Machine | Tube parts, cathode ray tube, printed circuit board, quartz parts, electronic components, telephone switching equipment, speaker components, power meter, LCD glass, core iron parts, computer floppy disk, video parts, head, photo die mask, etc. | Fingerprint, powder, cutting oil, stamping oil, iron filings, polishing materials, walnut powder, polishing wax, resin, dust, etc. |
| Precision Machine | Bearing, sewing machine parts, typewriter, textile machine, optical-mechanical device, gas valve, watches cameras, metal filter | Machine cutting oil, iron filings, polishing powder, fingerprint, oil, grease, dirt, etc. |
| Optical Device | Glasses, lens, prism, optical lens, filter lens, glass device, film, optical fiber, etc. | Plastic resin, paraffin, fingerprinting, etc. |
| Hardware & Machinery Parts | Bearing, gear, ball, metal shaft parts, tools, adjustable valve and cylinder parts, burner, compressors, hydraulic press, gun and ultracentrifuge, city water faucet, etc | Cutting oil, iron filings, grease, polishing powder, fingerprint and so on. |
| Medical Instrument | Medical instrument, denture, etc. | Iron filings, Polishing powder, oil, stamping oil, dirt, etc. |
| Electroplate | Galvanized parts, mold, stamping parts, etc. | Polishing scrap iron, oil, black iron shell, rust, oxidation shell, scrap iron, polishing powder, stamping oil, dirt, etc. |
| Car Parts | Piston ring, carburetor, flow meter housing, compressor shell, electrical components, etc. | Iron filings, polishing powder, oil stamping oil, dirt, etc. |
| Chemical Fiber | Chemical or artificial fiber nozzle filter protector chemical fiber texture, etc. | The Chemical colloid, glue, and other solid material, dust, etc. |
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.