High Purity Copper Braided Flexible Connector with Customizable Surface Treatment for Vibration Resistance in Power Distribution
Copper Braided Busbar
Product Introduction
The Customized Copper Braided Flexible Connector is designed for high-current conductive connections and grounding applications in power distribution systems and new energy industries. Manufactured from high-purity copper material, the flexible braided structure offers excellent electrical conductivity, strong mechanical flexibility, and reliable current transmission performance.
The connector can be supplied with bare copper, nickel-plated, or customized surface treatments to improve corrosion resistance and service life. Optional insulation solutions such as heat shrink sleeves and PVC coverings are available to meet different installation and safety requirements.
Widely used in new energy vehicle battery systems, electrical cabinets, transformers, switchgear, and industrial power equipment, the copper braided flexible connector effectively reduces vibration impact, compensates thermal expansion, and improves equipment connection reliability.
Key Product Information
| Item | Description |
|---|---|
| Product Name | Copper Braided Flexible Connector |
| Material | Pure Copper |
| Copper Purity | ≥99% |
| Cross Section Area | Customized, from1.5mm² to 6000mm² |
| Surface Treatment | Bare Copper / Tin Plated / Nickel Plated / Silver Plated |
| Single Wire Diameter | 0.05mm – 0.254mm |
| Certification | ISO9001 |
| Connection Type | Customized |
| Function | Flexible Conductive Connection |
| OEM & ODM | Available |
Product Features
Excellent Electrical Conductivity: Made from high-purity copper material to ensure efficient current transmission and low electrical resistance.
Flexible Braided Structure:The braided design provides outstanding flexibility and vibration resistance for dynamic electrical systems.
High Current Carrying Capacity:Suitable for high-current applications in power distribution and energy storage systems.
Multiple Surface Treatment Options: Nickel plating and other customized finishes improve oxidation resistance and extend product lifespan.
Optional Insulation Protection: Heat shrink sleeve, PVC insulation, or bare copper options are available for different application environments.
Customized Production: Length, cross-sectional area, terminal structure, insulation type, and surface finish can be customized according to customer requirements.
Main Functions
- Flexible electrical connection
- High-current power transmission
- Electrical grounding and earthing
- Vibration absorption for electrical equipment
- Compensation for thermal expansion displacement
- Reduction of mechanical stress on electrical components
Typical Applications
The braided copper wire busbar is widely used in:
- Power transformers and substations
- High and low voltage switchgear
- Electrical cabinets and distribution systems
- New energy battery packs (EV battery systems)
- Rail transportation systems
- Solar and wind power equipment
- Industrial welding and electroplating equipment
- Motor and generator flexible connections
- Grounding systems and lightning protection
- Electrical apparatus and instrument wiring
- High-frequency and AC current conductive connections
Why Choose Us
- Professional manufacturer of copper flexible connectors
- Advanced production equipment
- Strict quality control system
- Fast delivery and stable supply
- Competitive factory prices
- Rich OEM customization experience
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.