3500mm Length Stud Manufacturing Machine UC CW Profiles Mitsubishi PLC System
Galvanized Sheet 3500mm Length Stud And Track Roll Forming Machine UC CW Profiles
1. Description of stud and track roll forming machine
This Stud And Track Roll Forming Machine is driven by the chain in the hydraulic system. Comparing with other systems, the chain drive system can save power. Customers do not need to pay the extra power fee during production.
The shafts adopt 55mm diameter No. 45 steel. They are tooled by grinding machine 2 times. They are strong and durable. Can ensure product accuracy.
The production speed can reach 20m/min. 9600m per shift one day (8 hours). It is automatic and easy to operate.
The rollers adopt high-grade No. 45 forged steel. Plated with 0.05mm hard chrome. Processed by digital-controlled procession.
The stud and track roll forming machine equips Mitsubishi PLC system. The touchscreen can realize the friendly man-machine interaction. And the system is simple to learn and very easy to operate. Once you set the quantity and length data of the product, the machine will produce the products automatically.
2. Major technical parameters of the stud and track roll forming machine
| Stud And Track Roll Forming Machine | |
| Operation | Automatically |
| Voltage | 380V,50/60Hz |
| Thickness of suitable material sheet | 0.3--1mm(normally) |
| Width of suitable material sheet | As your drawing |
| Control system | Mitsubishi PLC system |
| Cutting method | Hydraulic cutting |
| Material of roller station | No.45 with heat treatment |
| Formed width | As your drawing |
| Working speed | 20m/min |
| Length of finished product | set in computer, machine will cut automatically |
| Transmission type | gears |
3. Main components of the stud and track roll forming machine
| No. | Item | Quantity |
| 1 | Uncoiler | 1 Set |
| 2 | Guide Device | 1 Set |
| 3 | Roll Forming Machine | 1 Set |
| 4 | Hydraulic Station | 1 Set |
| 5 | Ran-out Table | 2 Sets |
4. Quality assurance:
The company organizes the production as per ISO9001:2008 standard. From design control, process control, inspection control to delivery, installed and service, we all operating a whole strict process control system. The running of the quality system performs quality manual, procedure files, work instruction and related technical and management standard together with standard and regulation layout by the company. Quality system realizes whole screw and whole procedure control completely.
Quality assurance procedure for important out-source parts.
a. Mainly out-sourced parts: control system, cylinder, hydraulic components, motor, pump etc.
b. After evaluation, select qualified suppliers as business partners.
c. Purchasing according to plan, purchase contract, quality requirement, technical standard and inspection standard.
Receiving inspection on site either in supplier or our company with related technicians.
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