Split Shaft Self Lubricating Bronze Bush CuAl10Fe5Ni5 Aluminium Bronze Bushing
Self Lubricating Bronze Bush Track Press Half-Bearing, SELF LUBRICATING BRONZE BUSHES ( GRAPHITE EMBEDDED) & SELF LUBRICATING GUIDE RAILS (GRAPHITE EMBEDDED) & SELF LUBRICATING GUIDE RAILS (GRAPHITE EMBEDDED).
The Split Shaft Self-Lubricating Bronze Bush CuAl10Fe5Ni5 Aluminium Bronze Bushing is a precision-engineered component designed to offer superior wear resistance and self-lubricating properties in various industrial applications. Constructed from aluminium bronze, this bushing exhibits excellent durability and mechanical strength, ensuring reliable performance even under heavy loads and high-friction conditions.
The split shaft design allows for easy installation and removal, making maintenance and replacement a straightforward process. The self-lubricating feature of the bronze bushing eliminates the need for regular lubrication, significantly reducing maintenance requirements and operational costs.
The CuAl10Fe5Ni5 aluminium bronze material used in the bushing provides excellent corrosion resistance and thermal stability, ensuring long-lasting performance in harsh environments. This material also offers good electrical and thermal conductivity, making it suitable for use in electrical applications.
Wh used in pumps, motors, conveyors, or other rotating equipment, the Split Shaft Self-Lubricating Bronze Bush CuAl10Fe5Ni5 Aluminium Bronze Bushing provides a smooth and efficient operating surface. Its precision manufacturing ensures a perfect fit and optimal performance, minimizing friction and wear.
Overall, the Split Shaft Self-Lubricating Bronze Bush CuAl10Fe5Ni5 Aluminium Bronze Bushing offers a reliable and cost-effective solution for industrial applications that require high wear resistance and self-lubricating properties. Its durable material and precision manufacturing ensure long-lasting performance and reduced downtime, making it an ideal choice for maintaining smooth and efficient operation.
Title: Exploring the Versatility and Strength of CuAl10Fe5Ni5 Aluminium Bronze Bushings
Half bearing bronze graphite bushes
JZW Split Bushing
Double Flange Split Bronze Bushing Custom Made Bearing Bush Bronze Bushing Oilless Bearing
Grade
ZCuZn25A16Fe3ln3
Introduction:
In the world of industrial machinery and mechanical systems, the significance of high-quality bushings cannot be overstated. Among the many materials used for bushings, CuAl10Fe5Ni5 Aluminium Bronze, particularly when integrated with oilless graphite technology, stands out for its remarkable properties. This article delves into the chemical composition of CuAl10Fe5Ni5 Aluminium Bronze and explores the benefits and applications of oilless bronze graphite bearings made from this alloy.
Chemical Composition of CuAl10Fe5Ni5 Aluminium Bronze:
CuAl10Fe5Ni5 is an aluminium bronze alloy known for its high strength and excellent corrosion resistance. The alloy's name itself provides a clue to its composition:
- Copper (Cu): The primary base, known for its conductivity and ductility.
- Aluminium (Al - 10%): Enhances strength and corrosion resistance.
- Iron (Fe - 5%): Improves tensile strength and hardness.
- Nickel (Ni - 5%): Contributes to corrosion resistance and toughness.
This unique blend makes the alloy ideal for demanding environments, where strength and resistance to wear and corrosion are paramount.
Oilless Bronze Graphite Bearings:
One of the innovative applications of this alloy is in the creation of oilless bronze graphite bearings. These bearings are embedded with graphite plugs that provide self-lubrication, eliminating the need for regular maintenance. This feature is particularly beneficial in environments where lubrication is difficult or could contaminate the surroundings.
Advantages of CuAl10Fe5Ni5 Aluminium Bronze Bushings:
- High Load Capacity: The alloy's composition lends it a high load-bearing capacity, making it suitable for heavy-duty applications.
- Corrosion Resistance: Its excellent resistance to corrosion ensures longevity in harsh environments, including marine applications.
- Wear Resistance: The hardness and strength of the alloy reduce wear and tear, extending the life of the bushing.
- Self-Lubricating: The integration of graphite provides a self-lubricating feature, making these bearings ideal for hard-to-reach or maintenance-sensitive areas.
- Temperature Tolerance: These bushings can operate efficiently in a wide range of temperatures.
Applications:
CuAl10Fe5Ni5 Aluminium Bronze Bushings are used in various industries, including:
- Marine: For components exposed to seawater.
- Industrial Machinery: In heavy-load bearing applications.
- Automotive: For parts that require high strength and corrosion resistance.
Conclusion:
The CuAl10Fe5Ni5 Aluminium Bronze alloy, particularly when used in oilless bronze graphite bearings, offers an impressive combination of strength, durability, and self-lubrication. This makes them an ideal choice for applications across a wide range of industries where reliability and performance are critical. As industries continue to evolve, the demand for such versatile and maintenance-free components is likely to grow, highlighting the importance of this innovative material in modern engineering and design.
CuAl10Fe5Ni5 Aluminium Bronze Bushing
Central Welding & Fabrication Section
JFB Bronze Bushing
JFB Graphite Lubricant Bronze Bushing
| JFFB | ||||||||
| Half-Bearing | ||||||||
| Material: CuZn25AI5MMFe3 | ||||||||
| +Graphite(500#SP) | ||||||||
| Part No. | I.D. | O.D. | H | L | L | t | c | |
| JFFB-030 | 30 | 38 | s6 | 48 | 34 | 22 | 6 | 1 |
| JFFB-035 | 35 | 45 | V | 55 | 45 | 32 | 6.5 | V |
| JFFB-040 | 40 | 50 | V | 60 | 50 | 35 | 7.5 | V |
| JFFB-045 | 45 | 55 | V | 65 | 55 | 40 | 7.5 | V |
| JFFB-050 | 50 | 60 | u | 70 | 60 | 45 | 7.5 | V |
| JFFB-060 | 60 | 70 | V | 80 | 70 | 50 | 10 | 2 |
| JFFB-070 | 70 | 85 | V | 95 | 80 | 60 | 10 | V |
| JFFB-080 | 80 | 95 | V | 110 | 95 | 70 | 12.5 | V |
| JFFB-090 | 90 | 105 | V | 120 | 105 | 80 | 12.5 | <» |
| JFFB-100 | 100 | 115 | V | 130 | 115 | 90 | 12.5 | |
| JFFB-110 | 110 | 125 | r6 | 140 | 125 | 100 | 12.5 | u |
| JFFB-120 | 120 | 135 | V | 150 | 140 | 110 | 15 | M |
| JFFB-140 | 140 | 160 | V | 175 | 160 | 120 | 20 | V |
| JFFB-160 | 160 | 180 | V | 200 | 180 | 140 | 20 | V |
| JFFB | ||||||||
►Graphite filled bronze flanged bushing
We manufacture and export a huge range of Graphite Filled Bushes,bearing pads,thrust washer. High Tensile Manganese Bronze from the quality material of bronze. These High Tensile Manganese Bronze are used in various industries.
The product is manufactured using high tensile manganese bronze, efficiency machines and innovative techniques. These products are mainly used in applications of high load & moderate speed. It has the ability to withstand the temperature up to 650oC. We also have the capability to develop these bushes and plates as per any specifications of our clients.
►Material:
Standard material: CuZn25A16Fe3Mn3 + Graphite
►Characteristics:
♦ Have Incomparable performance under a high load, low speed operation. Also perform well without lubrication,
♦ Excellent wear resistance in such places where an oil film is difficult to be formed due to reciprocating, oscillating motions and frequently intermittent operations
♦ Remarkable resistance to corrosion and resistance to chemical attack
♦ Maintenance free and save operating cost.
►Availability:
♦ Cylindrical bushing, flanged oilless bush, thrust washer, and slide plate are a standard fabrication.
♦ Special designed solid metal bearing and material can be made according to your design.
♦ Other materials can be made based on your requirement.
►Application:
JDB solid brass bearing is widely used in a successive casting machine, mineral mountain machinery, shipping, steam turbine etc
| Material | CuZn25Al5Mn4Fe3 | CuSn5Pb5Zn5 | CuAl10Ni5Fe5 | CuSn12 |
| Density | 8 | 8.9 | 7.8 | 8.9 |
| HB hardness | >210 | >70 | >150 | >95 |
| Tensile strength N/mm2 | >750 | >200 | >600 | >260 |
| Yield strength N/mm2 | >450 | >90 | >260 | >150 |
| Elongation % | >12 | >15 | >10 | >8 |
| Coefficient of linear expansion |
1.9x10-5/°C | 1.8x10-5/°C | 1.6x10-5/°C | 1.8x10-5/°C |
| Max. temp. | -40~+300 | -40~+400 | -40~+400 | -40~+400 |
| Max. load N/mm2 | 100 | 60 | 50 | 70 |
| Max. speed (Dry) m/min | 15 | 10 | 20 | 10 |
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