PLC Control Fully Automatic Continuous Pyrolysis Plant To Get Fuel Oil From Tires​

Full Continuous Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Pyrolysis Plants for waste tires, rubber and plastic.

Process Description:

The source material is continuously fed into pyrolysis reactor, where it is decomposed under heating in a primarily non-reactive environment.

1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from the hopper.

2. The pyrolysis reactor is heated by the fuel burner. When the heat temperature rises to the set value, the decomposition process starts.

3. After the operation process is stable, heating is carried out by gas burner operating on pyrolysis gas.

4. From the pyrolysis reactor, the oil gas goes into condensers. Then it is cooled in the heat exchanger.

5. Oil gas enters the condenser, cools down to liquid while the non-condensed gas is used as fuel to sustain the heating process, enhancing its performance and significantly reducing operating cost.

6. The solid residue is discharged from the lower part of the reactor and shifted to receiving hoppers by the screw conveyor without oxygen access.

Feature of Continuous Waste Plastic Pyrolysis Plant

1.Large daily capacity of 20-50 tons per day and can work 24 hours without any stop for 15-20 days.

2. Auto-loading, auto-discharging and oil coming out at the same time;

3. Only need fuel for the beginning 2-3 hours, then the sync gas generates itself is enough to support heating, saving fuel cost;

4. Low requirement on the raw materials, no need tiny granule, 5cm pieces acceptable for smooth running;

5. High efficiency condensers, more oil output, good quality oil, easy to clean.

6. Sync gas recycling system, fully burned after recycling and utilization, preventing pollution and saving fuel cost.

7. National patent smoke scrubber, can efficient remove the acid gas and dust of the smoke, environmental friendly to meet related national standards.

8. Easy to operate, less manpower.

Advantages

1.Outstanding Features:

a. The reactor need preheat at the first when the machine starts producing.

b. 24h continuous working for 20-30 days without any stops.

c. No need fuels, sync gas is recycled during the operation.

d. Large daily capacity:20-25T/D;25-30T/D

e. New desing of vertical condensers. Good oil quality with high profit.

f. Low requirement on the raw materials.

2. Security:

a: Adopting automatic submerged-arc welding technology

b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming

system.

3. Environmental-friendly:

a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.