AC220V 60Hz Robotic Welding Equipment , Robotic Mig Welding Machine in India
AC220V 60Hz Robotic Welding Equipment , Robotic Mig Welding Machine in India
Aluminum welding robot programming skill
- Select a reasonable welding sequence. The welding sequence is determined by reducing the welding deformation and the length of the torch travel path.
- The space transition of the welding gun requires a short, smooth and safe moving track.
- Optimize welding parameters. In order to obtain the best welding parameters, the working specimens were produced for welding test and process evaluation.
- Reasonable position of the positioner, welding gun posture, position of the welding gun relative to the joint. After the workpiece is fixed on the positioner, if the weld is not the ideal position and angle, it is required to continuously adjust the positioner during programming so that the welded welds can reach the horizontal position one by one according to the welding sequence. At the same time, the position of each axis of the robot should be constantly adjusted. The position, angle and extension length of the welding gun relative to the joint are determined. After the position of the workpiece is determined, the position of the welding gun relative to the joint passes through the eyes of the programmer, observing is more difficult. This requires the programmer to be good at summing up the accumulated experience.
- Insert the clearing gun program in time. After writing a certain length of welding procedure, the cleaning gun program should be inserted in time to prevent the welding spatter from clogging the welding nozzle and the contact tip, ensure the cleaning of the welding torch, improve the life of the nozzle, ensure reliable arc ignition, reduce welding spatter.
- The preparation process is generally not in place. It is necessary to continuously check and modify the program during the robot welding process, adjust the welding parameters and the posture of the welding torch, etc., to form a good program. The wire feed is well formed, the capacity is large, no joints, saving time and materials, easy to store, high efficiency
Aluminium welding robot advantage
1. Reduce labor costs; If you are worried about how to saving the welder's cost, the welding station really is your need. After simple training, only a few people can complete the whole production process.
2. Promoted the production ability; It could meet the large capacity, it has two welding station layout. It not only could improve efficiency to saving the cost but also saving the space for you.
3. Precise welding, flexible layout; The layout is designed according to the customer's need. We can promise the quality of welded product.
4. Best material, long service life; All the fixtures made of the best materials , according the specially treated. The service life at least longer 20% than other's in market.
5. Replaced easily; Special design to easy replace the wear - resistant parts.
Aluminum welding robot body specification
| Robot model | ZK1400 - 06 | |
| Application | Arc welding | |
| Mounting | Vertical ground installation, lifting, hanging | |
| Number of axes | 6 | |
| Payload | 6kg | |
| Max working radius | 1400mm | |
| Repeated posiontioning accuracy | 0.03mm | |
| Maximum joint range | J1 | RV reducer ±160° |
| J2 | RV reducer +110°, -70° | |
| J3 | RV reducer +65°, -120° | |
| J4 | RV reducer ±150° | |
| J5 | Hollow harmonic reducer +105°, -110° | |
| J6 | Hollow harmonic reducer ±320° | |
| Maximum joint speed | J1 | RV reducer 201.9°/S |
| J2 | RV reducer 198.3°/S | |
| J3 | RV reducer 198.3°/S | |
| J4 | RV reducer 296.2°/S | |
| J5 | Hollow harmonic reducer 197.5°/S | |
| J6 | Hollow harmonic reducer 247.2°/S | |
| Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
| J5 | RV reducer 9.8N.m | |
| J6 | Hollow harmonic reducer 4N.m | |
| Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
| J5 | RV reducer 0.3kg.㎡ | |
| J6 | Hollow harmonic reducer 0.05kg.㎡ | |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃ - 45℃ |
| Humidity | 20% - 80% | |
| Others |
Keep away from corrosive gases or liquids or explosive gases, |
|
| Power capacity | 6KVA (Robot) + 24KVA (Welding source | |
Welding power source of aluminum welding robot
It is suitable for localized digital welding power source, achieving low-splash welding effect. Can save labor hours such as weld grinding
About us
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have more than 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
In 1993, Successfully developed the first wire feeding machine.
In 1997, We developed printed motor service life exceeds the international level.
In 2001, Successfully developed the first submerged arc welding car.
In 2006, The only drafting unit of national standard for wire feeding device for welding.
In 2009, Enter robot field, begin to develop RV reducer.
In 2011, Vice President of welding machine branch and micromotor branch.
In 2013, RV reducer is put on the market in batches.
In 2015, Three major products (printing motor, wire feeder, submerged arc welding car) market share of the world's first.
In 2016, Successfully developed the first high - precision welding robot, and successfully developed the first harmonic reducer.
In 2017, New factory completed.
Package of aluminum welding robot
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.